Communications cable with optical waveguides

Claim 1

A flexible optical signal transmitting cable comprising: a plurality of elongated, wave shaped, optical fibers extending in an axial direction; a transversely corrugated, longitudinally seam welded, metallic tubular member formed about but spacially separated from said plurality of optical fibers which only partially fill the inner cross-section of said metallic tubular member; water resistant support means that fill the unoccupied remaining portions of the complete interior cross-section of said metallic tubular member along at least longitudinal intervals of said metallic tubular member, said water resistant support means preventing axial propogation of any water penetrating the interior of said metallic tubular member and providing direct, non rigid, radial support of each of said optical fibers within each of said longitudinal intervals of said tubular member for permitting unilinear axial unfolding thereof upon tensional forces being applied thereto, said optical fibers having been continuously formed by feeding same in a longitudinal path while simultaneously shaping a metal strip about said optical fibers into a tubular member, injecting a water resistant filler material at a first point along said longitudinal path prior to the closing of the opposite longitudinal edges of said metal strip, and welding said longitudinal edges and corrugating the welded tubular member downstream of said first point; and a tubular, flexible jacket of insulating material positioned about said corrugated metallic tubular member, including elements of high tensile strength for limiting the axial expansion of said corrugated metallic tubular member.