Abstract A machine and method comprising a stack of cards, a stripping feeder for stripping the bottom card from the stack and moving a series of such cards with an intermittent motion to a series of feed rollers which convert such intermittent motion into a constant velocity and for spacing the cards one from another. A tape coated with magnetic material is laid on the surface of each card by a guiding device after the card has passed through the feed rollers and the combination is fed between a heated roller and a reaction roller which are driven synchronously with the cards. The heated roller is pressed against the cards at a constant pressure exerted by an air cylinder to seal a portion of the magnetic coating to each card. The tape, carrying the sealed cards, is driven, pulling the cards along a track, allowing for cooling time until they are stripped off the tape by a stripping station which deposits the completed cards upon a belt moving at right angles to the tape-card combination in such a way that one card overlaps another, allowing the operator to view for inspection that part of the card to which the magnetic material has been applied.
The method of sealing a strip of magnetic material to the surface of a card-like member comprising: (a) superimposing an elongated tape coated with a magnetic material on the surface of said card-like member; (b) feeding said card and superimposed tape between a heated roller having a pressing edge and a reaction roller; (c) driving said heated roller at which the surface speed of said pressing edge is slightly slower than the velocity at which said card-like member is fed to said roller whereby said card-like member accelerates the speed of said heated roller to bring the surface speed of its periphery into substantial synchronism with the surface speed of said reaction roller; (d) heating said heated roller to a predetermined temperature; (e) forcing said heated roller against said card-like member with a constant predetermined pressure at which said magnetic material seals to said surface; and (f) shearing the portion of said magnetic material sealed to said surface from the rest of the magnetic material on said tape by pulling tape away from said card-like member.
Claim 2
Independent Claim
176 words
The method of sealing a strip of magnetic material to the surface of a card-like member comprising: (a) superimposing an elongated tape coated with a magnetic material on the surface of said card-like member; (b) feeding said card and superimposed tape between a heated roller having a pressing edge and a reaction roller; (c) driving said heated roller at which the surface speed of said pressing edge is slightly slower than the velocity at which said card-like member is fed to said roller whereby said card-like member accelerates the speed of said heated roller to bring the surface speed of its periphery into substantial synchronism with the surface speed of said reaction roller; (d) heating said heated roller to a predetermined temperature; (e) forcing said heated roller against said card-like member with a constant predetermined pressure at which said magnetic material seals to said surface; and (f) shearing the portion of said magnetic material sealed to said surface from the rest of the magnetic material on said tape by pulling tape away from said card-like member.
Claim 3
Dependent Claim
42 words
The method of claim 1 in which the card-like member is highly resilient and in which the shearing process is facilitated by bending the card-like member in a direction away from said tape as said tape is pulled from said card-like member.
Claim 4
Dependent Claim
21 words
The method of claim 2 in which said sealed tape and card-like member combination is cooled prior to said shearing step.
Claim 5
Dependent Claim
29 words
The method of claim 3 in which said cooling is provided by moving said sealed tape and card-like member combination adjacent an elongated track of a heat conductive material.