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US4229565A Expired / Lapsed US ⏱️ 0.0 years remaining

Preparation of polyarylates from dihydric phenols, aromatic dicarboxylic acid and a chlorinating agent

Assignee: BP Corp North America Inc
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Filing: 1979-05-14
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Granted: 1980-10-21
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Expires: 1999-05-14
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Abstract

Abstract High molecular weight, thermally stable polyarylates are prepared directly from dihydric phenols, aromatic dibasic acids and a chlorinating agent without isolating an acyl halide intermediate. An organic phosphite can be added to reduce color formation.

Inventors

  • 👤 Hugh C. Gardner
  • 👤 Markus Matzner

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 14:58
CPC Classifications
C; C08; C08G; C08G63/00; C08G63/02; C08G63/12; C08G63/40; C08G63/16; C08G63/18; C08G63/19

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 123 words
A method for preparing polyarylates which comprises: (a) mixing at least one aromatic dicarboxylic acid having 8 to about 20 carbon atoms with a stoichiometric excess of a chlorinating agent, (b) heating the mixture from (a) at a temperature of about 25° to about 180° C., until essentially all of the dicarboxylic acid groups are reacted, (c) removing unreacted chlorinating agent, (d) determining the amount of active chlorine in the resultant mixture, (e) adding an approximately stoichiometric amount of at least one dihydric phenol, based on the amount of active chlorine present, and (f) polymerizing the mixture from step (e) until a polyarylate having a reduced viscosity of at least 0.4 in p-chlorophenol at 49° C. at a concentration of 0.2 g/dl. forms.
Claim 2
Independent Claim 123 words
A method for preparing polyarylates which comprises: (a) mixing at least one aromatic dicarboxylic acid having 8 to about 20 carbon atoms with a stoichiometric excess of a chlorinating agent, (b) heating the mixture from (a) at a temperature of about 25° to about 180° C., until essentially all of the dicarboxylic acid groups are reacted, (c) removing unreacted chlorinating agent, (d) determining the amount of active chlorine in the resultant mixture, (e) adding an approximately stoichiometric amount of at least one dihydric phenol, based on the amount of active chlorine present, and (f) polymerizing the mixture from step (e) until a polyarylate having a reduced viscosity of at least 0.4 in p-chlorophenol at 49° C. at a concentration of 0.2 g/dl. forms.
Claim 3
Dependent Claim 21 words
A method claimed as in claim 1 wherein the aromatic dicarboxylic acid is terephthalic acid, isophthalic acid or a mixture thereof.
Claim 4
Dependent Claim 17 words
A method claimed as in claim 1 wherein the aromatic dicarboxylic acid is a naphthalene dicarboxylic acid.
Claim 5
Dependent Claim 14 words
A method claimed as in claim 1 wherein the dihydric phenol is 2,2-bis(4-hydroxyphenyl) propane.
Claim 6
Dependent Claim 13 words
A method claimed as in claim 1 wherein the dihydric phenol is hydroquinone.
Claim 7
Dependent Claim 14 words
A method claimed as in claim 1 wherein the dihydric phenol is a biphenol.
Claim 8
Dependent Claim 26 words
A method claimed as in claim 1 wherein the chlorinating agent is selected from the group consisting of thionyl chloride, phosgene, phosphorous halides and chlorinated hydrocarbons.
Claim 9
Dependent Claim 38 words
A method claimed as in claim 1 wherein the polymerization is carried out in an inert organic solvent in the presence of a basic catalyst and an acid acceptor at a temperature of about 0° to 100° C.
Claim 10
Dependent Claim 16 words
A method as in claim 1 wherein the polymerization is carried out by an interfacial process.
Claim 11
Dependent Claim 38 words
A method as in claim 9 wherein the crude acid chloride in an inert organic solvent is stirred with an aqueous solution of a dialkali metal salt of a dihydric phenol in the presence of an emulsifying agent.
Claim 12
Dependent Claim 28 words
A method claimed as in claim 1 wherein the polymerization is carried out in an inert organic solvent at a temperature of about 150° to about 250° C.
Claim 13
Dependent Claim 60 words
A method claimed as in claim 1 wherein the chlorinating agent used contains about 0.05 to about 6 percent by weight of a trivalent phosphorous compound having the formula (Q) 3 P wherein Q is R or --OR and R is aryl having 6 to 18 carbons, optionally substituted with halogen or alkyl groups having 1 to about 4 carbons.
Claim 14
Dependent Claim 15 words
A method as claimed in claim 12 wherein the trivalent phosphorous compound is triphenyl phosphite.

References Cited (Backward Citations)

US3216970A Cited
US3351624A Cited
US3505281A Cited
US3939117A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-10-21 1984-04-21 1984-10-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-10-21 1988-04-21 1988-10-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-10-21 1992-04-21 1992-10-21 $7700.00 Window Closed / Lapsed

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