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US4226905A Expired / Lapsed US ⏱️ 0.0 years remaining

Manufacture of film from partially crosslinked polyethylene

Assignee: DuPont Canada Inc
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Filing: 1979-04-16
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Granted: 1980-10-07
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Expires: 1999-04-16
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Abstract

Abstract The present invention provides a process for the manufacture of a polyethylene film having improved tear strength in the transverse direction. The process involves extruding a partially crosslinked polyethylene into film having a thickness between 10 and 100 μm, by a blown film process. The blow-up ratio is in the range of 1.2:1 to 4:1 and the MD draw-down ratio is in the range of 2 to 60. Polyethylenes used in the present invention had prior to being partially crosslinked a density in the range of 0.940 to 0.970 g/cm 3 and a melt index in the range of 0.2 to 15.0 g/10 min. The polyethylene is crosslinked to an extent sufficient to provide a film having an Elmendorf tear strength in the transverse direction substantially less than the tear strength of film made from the uncrosslinked polyethylene. Crosslinking may be accomplished using any known method e.g. by irradiation, through use of crosslinking agents. The film so produced is useful in packaging operations where transverse cutting or tearing performance of the film is important.

Inventors

  • 👤 David A. Harbourne

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 21:12
CPC Classifications
B; B29; B29C; B29C48/00; B29C48/022; B29C48/001; B29C48/0018; B29C48/0019; B29C48/03; B29C48/09; B29C48/10; B29K; B29K2101/00; B29K2101/10; B29K2301/00; B29K2301/10; B29K2995/00; B29K2995/0037; B29K2995/0081

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 141 words
A blown film process in which partially crosslinked polyethylene is extruded into film having a thickness in the range of 10 to 100 μm, said process having a blow-up ratio in the range of 1.2:1 to 4:1 and a MD draw down ratio in the range of 2 to 60, said polyethylene having had before crosslinking, a density in the range of 0.940 to 0.970 g/cm 3 and a melt index in the range of 0.2 to 15.0 g/10 min and having been crosslinked to an extent sufficient to provide, after extrusion in said blown film process, a film having an Elmendorf tear strength in the transverse direction substantially less than the Elmendorf tear strength in the transverse direction of a film produced from the polyethylene, before crosslinking, under the same conditions as the film produced from the partially crosslinked polyethylene.
Claim 2
Dependent Claim 141 words
A blown film process in which partially crosslinked polyethylene is extruded into film having a thickness in the range of 10 to 100 μm, said process having a blow-up ratio in the range of 1.2:1 to 4:1 and a MD draw down ratio in the range of 2 to 60, said polyethylene having had before crosslinking, a density in the range of 0.940 to 0.970 g/cm 3 and a melt index in the range of 0.2 to 15.0 g/10 min and having been crosslinked to an extent sufficient to provide, after extrusion in said blown film process, a film having an Elmendorf tear strength in the transverse direction substantially less than the Elmendorf tear strength in the transverse direction of a film produced from the polyethylene, before crosslinking, under the same conditions as the film produced from the partially crosslinked polyethylene.
Claim 3
Dependent Claim 34 words
A process according to claim 1 where in the film thickness is in the range of 10 to 100 μm and the MD draw down ratio is in the range of 3 to 60.
Claim 4
Dependent Claim 50 words
A process according to claim 2 where in the film is extruded to a thickness between 25 and 35 μm and the polyethylene is crosslinked to an extent sufficient to provide a film having an Elmendorf tear strength in the transverse direction in the range of 0.4 to 10 g/μm.
Claim 5
Dependent Claim 50 words
A process according to claim 2 where in the film is extruded to a thickness between 25 and 35 μm and the polyethylene is crosslinked to an extent sufficient to provide a film having an Elmendorf tear strength in the transverse direction in the range of 0.4 to 2.5 g/μm.
Claim 6
Dependent Claim 50 words
A process according to claim 2 where in the film is extruded to a thickness between 35 and 100 μm and the polyethylene is crosslinked to an extent sufficient to provide a film having an Elmendorf tear strength in the transverse direction in the range of 10 to 150 g.
Claim 7
Dependent Claim 21 words
A process according to claim 2, where in the MD draw down ratio is in the range of 6 to 40.
Claim 8
Dependent Claim 17 words
A process according to claim 2, where in the blow up ratio is from 1.2:1 to 2.5:1.
Claim 9
Dependent Claim 21 words
A process according to claim 2, where in the frost line height is in the range of 10 to 66 cm.
Claim 10
Dependent Claim 21 words
A process according to claim 8 where in the frost line height is in the range of 10 to 40 cm.
Claim 11
Dependent Claim 37 words
A process according to claim 3 wherein the polyethylene is selected from the group consisting of a homopolymer of ethylene, a copolymer of ethylene and a higher α-olefin having 4 to 10 carbon atoms, and mixtures thereof.
Claim 12
Dependent Claim 37 words
A process according to claim 4 wherein the polyethylene is selected from the group consisting of a homopolymer of ethylene, a copolymer of ethylene and a higher α-olefin having 4 to 10 carbon atoms, and mixtures thereof.
Claim 13
Dependent Claim 90 words
A blown film produced from partially crosslinked polyethylene consisting essentially of polyethylene which, before being crosslinked, had a density in the range of 0.940 to 0.970 g/cm 3 and a melt index in the range of 0.2 to 15.0 g/10 min. and which, after being crosslinked, exhibits an Elmendorf tear strength in the transverse direction substantially less than the Elmendorf tear strength in the transverse direction of a blown film produced from such polyethylene before being crosslinked under the same conditions as the film produced from the partially crosslinked polyethylene.
Claim 14
Dependent Claim 90 words
A blown film produced from partially crosslinked polyethylene consisting essentially of polyethylene which, before being crosslinked, had a density in the range of 0.940 to 0.970 g/cm 3 and a melt index in the range of 0.2 to 15.0 g/10 min. and which, after being crosslinked, exhibits an Elmendorf tear strength in the transverse direction substantially less than the Elmendorf tear strength in the transverse direction of a blown film produced from such polyethylene before being crosslinked under the same conditions as the film produced from the partially crosslinked polyethylene.
Claim 15
Dependent Claim 33 words
The blown film of claim 12 wherein the film thickness is in the range of 10 to 100 μm and the MD draw down ratio is in the range of 2 to 60.
Claim 16
Dependent Claim 26 words
The blown film of claim 12 wherein the film of partially crosslinked polyethylene exhibits an Elmendorf tear strength in the range of 0.4 to 10 g/μm.
Claim 17
Dependent Claim 37 words
The blown film of claim 12 wherein the polyethylene is selected from the group consisting of a homopolymer of ethylene, a copolymer of ethylene and a higher α-olefin having 4 to 10 carbon atoms, and mixtures thereof.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-10-07 1984-04-07 1984-10-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-10-07 1988-04-07 1988-10-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-10-07 1992-04-07 1992-10-07 $7700.00 Window Closed / Lapsed

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