Abstract A coupling ring is bonded onto the opposite ends of a ferroelectric stack ving substantially the same thermal expansion coefficient as the stack. A thin film of silicone compound is wiped onto the axially exposed surfaces of the rings and surfaces provided in a head and a tail mass are configured to mate with them. A plurality of microspheres are mixed uniformly through a liquid adhesive and this mixture is coated onto the suitably shaped surfaces on the head and tail mass. A stress rod reaching between the head and tail mass axially compresses the ferroelectric stack and excess adhesive mixture is squeezed from between the mating surfaces. The thickness of the liquid adhesive is restricted to the diameter of the microspheres to ensure a high impedance match and upon applying the proper amount of heat, rigid joints are set up between the now hardened adhesive and the head and tail mass. Nonrigid joints or radially displaceable are created across the silicone compound films to create an optimum impedance match between the ferroelectric stack and the masses and to prevent the transfer of self-destructive tensile strains as the head and tail masses change dimensions in response to changing ambient temperatures.
A method for securing a ferroelectric stack to a weighted projection surface having a given coefficient of thermal expansion comprising: bonding a coupler ring onto an axial projection of said stack said ring having an exposed axial surface and having nearly the same coefficient of thermal expansion as said stack but different from said weighted projection surface; wiping a thin film of silicone compound onto the exposed axial surface of said ring to provide a bonding inhibiting surface; shaping an area of said projection surface to mate with said exposed axial surface; coating the shaped area with a liquid adhesive; placing said shaped area against the bonding inhibiting exposed axial surface while said liquid adhesive is fluid; and heating the fluid adhesive for a time to harden it to form a rigid joint with said shaped area and a radially slideable joint with said thin film to mechanically decouple said stack from the differing magnitudes of thermal expansion of said weighted projection surface while maintaining a high impedance match across both joints.
Claim 2
Independent Claim
172 words
A method for securing a ferroelectric stack to a weighted projection surface having a given coefficient of thermal expansion comprising: bonding a coupler ring onto an axial projection of said stack said ring having an exposed axial surface and having nearly the same coefficient of thermal expansion as said stack but different from said weighted projection surface; wiping a thin film of silicone compound onto the exposed axial surface of said ring to provide a bonding inhibiting surface; shaping an area of said projection surface to mate with said exposed axial surface; coating the shaped area with a liquid adhesive; placing said shaped area against the bonding inhibiting exposed axial surface while said liquid adhesive is fluid; and heating the fluid adhesive for a time to harden it to form a rigid joint with said shaped area and a radially slideable joint with said thin film to mechanically decouple said stack from the differing magnitudes of thermal expansion of said weighted projection surface while maintaining a high impedance match across both joints.
Claim 3
Dependent Claim
9 words
A method according to claim 1 amended further including:
Claim 4
Dependent Claim
29 words
exerting a compressional force between said exposed axial surface and said shaped area squeezing out excess said liquid adhesive to ensure the creation of a thin line rigid joint.
Claim 5
Dependent Claim
29 words
exerting a compressional force between said exposed axial surface and said shaped area squeezing out excess said liquid adhesive to ensure the creation of a thin line rigid joint.
Claim 6
Dependent Claim
52 words
A method according to claim 2 further including: mixing a plurality of hollow microspheres in said liquid adhesive prior to curing, upon exerting said compressional force, said microspheres limit the width of the thin line joint to the thickesss of a single layer of said microspheres for further ensuring said impedance match.
Claim 7
Dependent Claim
33 words
A method according to claim 3 in which said heating includes bringing the ambient temperature to a level in excess of 150° F. and said compressional force is in excess of 1000 PSI.