Claims Analysis
Total Claims: 19
Claim 1
Independent Claim
266 words
In a process for producing aldehydes by hydroformylating a lower olefin which comprises ethylene, propylene, 1-butene, isobutene, 1-pentene, allyl alcohol or allyl methyl ether at a temperature within the range of from about room temperature to 130° C., in an organic solvent in the presence of a rhodium complex having the general formula HRh(CO)(PR.sub.3).sub.3 wherein R is alkyl or aryl, or a rhodium carbonyl cluster, employed at a concentration of from 0.1 to 25 mg atoms/1 of reaction mixture, and a trisubstituted phosphine in an amount of from 10 to 500 equivalents per rhodium atom, while maintaining a carbon monoxide partial pressure within the range of 0.1 to 2.5 atmospheres during the progress of the reaction and a ratio of hydrogen partial pressure to that of the carbon monoxide within the range of 1:2 to 5:1, the improvement which comprises adding to the reaction system a diphosphino alkane represented by the general formula ##STR16## in an amount of 0.20 to 2.5 equivalents per gram atom of the rhodium present in said rhodium complex, wherein, in the formula, A 1 and A 2 are each aryl, R 1 and R 2 are each aryl or a saturated hydrocarbon residue containing one or more carbon atoms, the aryl groups being selected from the group consisting of unsubstituted phenyl and napthyl groups and phenyl and napthyl groups substituted with lower alkyl groups, and Z is an alkylene radical whose principal chain contains 2 to 5 carbon atoms, said alkylene radical being selected from the group consisting of unsubstituted alkylenes and alkylenes substituted with at least one lower alkyl radical.
Claim 2
Dependent Claim
266 words
In a process for producing aldehydes by hydroformylating a lower olefin which comprises ethylene, propylene, 1-butene, isobutene, 1-pentene, allyl alcohol or allyl methyl ether at a temperature within the range of from about room temperature to 130° C., in an organic solvent in the presence of a rhodium complex having the general formula HRh(CO)(PR.sub.3).sub.3 wherein R is alkyl or aryl, or a rhodium carbonyl cluster, employed at a concentration of from 0.1 to 25 mg atoms/1 of reaction mixture, and a trisubstituted phosphine in an amount of from 10 to 500 equivalents per rhodium atom, while maintaining a carbon monoxide partial pressure within the range of 0.1 to 2.5 atmospheres during the progress of the reaction and a ratio of hydrogen partial pressure to that of the carbon monoxide within the range of 1:2 to 5:1, the improvement which comprises adding to the reaction system a diphosphino alkane represented by the general formula ##STR16## in an amount of 0.20 to 2.5 equivalents per gram atom of the rhodium present in said rhodium complex, wherein, in the formula, A 1 and A 2 are each aryl, R 1 and R 2 are each aryl or a saturated hydrocarbon residue containing one or more carbon atoms, the aryl groups being selected from the group consisting of unsubstituted phenyl and napthyl groups and phenyl and napthyl groups substituted with lower alkyl groups, and Z is an alkylene radical whose principal chain contains 2 to 5 carbon atoms, said alkylene radical being selected from the group consisting of unsubstituted alkylenes and alkylenes substituted with at least one lower alkyl radical.
Claim 3
Dependent Claim
35 words
A hydroformylation process as claimed in claim 1, wherein the concentration of said rhodium complex in the reaction system is, when expressed in terms of the rhodium present, 0.1 to 25 milligram atoms per liter.
Claim 4
Dependent Claim
25 words
A hydroformylation process as claimed in claim 1, wherein said rhodium complex is HRh(CO)[P(C.sub.6 H.sub.5).sub.3 ].sub.3, HRh(CO)[P(C.sub.6 H.sub.4 CH.sub.3).sub.3 ].sub.3, Rh.sub.4 (CO).sub.12 or Rh.sub.6 (CO).sub.16.
Claim 5
Dependent Claim
23 words
A hydroformylation process as claimed in claim 1, wherein said trisubstituted phosphine is selected from the group consisting of triarylphosphines, triarylphosphites and alkyldiarylphosphines.
Claim 6
Dependent Claim
19 words
A hydroformylation process as claimed in claim 4, wherein said trisubstituted phosphine is triphenylphosphine, trinaphthylphosphine, tritolylphosphine, triphenylphosphite or propyldiphenylphosphine.
Claim 7
Dependent Claim
33 words
A hydroformylation process as claimed in claim 1, wherein said trisubstituted phosphine is used in an amount of 10 to 500 equivalents per gram atom of the rhodium contained in said rhodium complex.
Claim 8
Dependent Claim
33 words
A hydroformylation process as claimed in claim 6, wherein said trisubstituted phosphine is used in an amount of 25 to 300 equivalents per gram atom of the rhodium contained in said rhodium complex.
Claim 9
Dependent Claim
13 words
A hydroformylation process as claimed in claim 1, wherein said diphosphinoalkane is ##STR17##
Claim 10
Dependent Claim
14 words
A hydroformylation process as claimed in claim 8, wherein said diphosphinoalkane is a diarylphosphinoalkane.
Claim 11
Dependent Claim
13 words
A hydroformylation process as claimed in claim 11, wherein said diphosphinoalkane is ##STR18##
Claim 12
Dependent Claim
36 words
A hydroformylation process as claimed in claim 1, wherein said diphosphinoalkane is added to the reaction system in an amount of 0.25 to 2.0 equivalents per gram atom of the rhodium contained in said rhodium complex.
Claim 13
Dependent Claim
22 words
A hydroformylation process as claimed in claim 1, wherein the reaction temperature is in the range of 40° C. to 110° C.
Claim 14
Dependent Claim
36 words
A hydroformylation process as claimed in claim 1, wherein the ratio of the partial pressure of hydrogen to that of carbon monoxide as determined for the feed gases is in the range between 1:2 and 5:1.
Claim 15
Dependent Claim
26 words
A hydroformylation process as claimed in claim 13, wherein the partial pressure of carbon monoxide in the reaction system is 0.1 to 2.5 atmospheres (absolute pressure).
Claim 16
Dependent Claim
21 words
A hydroformylation process as claimed in claim 1, wherein the reaction is carried out in the presence of an organic solvent.
Claim 17
Dependent Claim
44 words
A hydroformylation process as claimed in claim 15, wherein the lower olefin is ethylene, propylene, 1-butene, isobutene or 1-pentene and said organic solvent is the product aldehyde or a condensation product thereof, an aromatic or alicyclic hydrocarbon, an ether, a ketone or an ester.
Claim 18
Dependent Claim
25 words
A hydroformylation process as claimed in claim 15, wherein the lower olefin is allyl alcohol and said organic solvent is an aromatic or alicyclic hydrocarbon.
Claim 19
Dependent Claim
46 words
A hydroformylation process as claimed in claim 1, wherein said lower olefin is allyl alcohol, and wherein the reaction product is extracted with water from the reaction mixture and the residual solution is recycled to the hydroformylation reaction system in the form of a catalyst solution.