Cartoner for elongated articles and components thereof

Claim 2

Handling mechanism for predetermined unshaped bundles of elongated articles comprising a source of a series of predetermined unshaped bundles of elongated articles, a first continuous conveyor having a set of first article buckets thereon, said first conveyor having a first reach adjacent to said source of unshaped bundles of articles, said set of first article buckets while traveling along said first reach of said first conveyor each receiving an unshaped bundle of articles therein, a second continuous conveyor having thereon a set of second article buckets each including a bottom wall and two opposed side walls, each of said second article buckets having at least one of said side walls shiftable with respect to the other side wall between a retracted receiving position and a closed shaping position, said second conveyor having a first reach adjacent to said first reach of said first conveyor, said set of second article buckets while traveling along said first reach of said second conveyor each receiving an unshaped bundle of articles therein from an associated one of said first buckets, and control mechanism for said second article buckets for placing said one side wall in the retracted receiving position while receiving an unshaped bundle of articles in the associated second article bucket and for thereafter moving said one side wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape.

Claim 3

The handling mechanism set forth in claim 1, wherein said source of a series of predetermined unshaped bundles of elongated articles is two machines for weighing predetermined weights of elongated fragile articles into each unshaped bundle, said weighing machines placing the unshaped bundles into alternate ones of said first article buckets on said first conveyor.

Claim 4

The handling mechanism set forth in claim 1, wherein said first article buckets have a fixed size and shape and are each tiltably mounted on said first conveyor for tilting between a bundle receiving position and a bundle dumping position wherein the unshaped bundle is dumped into one of said article buckets.

Claim 5

The handling mechanism set forth in claim 1, wherein said second article buckets are disposed below an associated first article bucket along said first reach of said second conveyor.

Claim 6

The handling mechanism set forth in claim 1, and further comprising removable opposed side walls for changing the height thereof and thus to change the size of the shaped bundle that can be formed thereby.

Claim 7

The handling mechanism set forth in claim 1, wherein the position of said one side wall in the closed shaping position thereof is adjustable to accommodate different sizes of shaped bundles.

Claim 8

The handling mechanism set forth in claim 1, wherein each of said second article buckets has a bottom wall and two opposed side walls, both of said opposed side walls being shiftable with respect to said bottom wall and toward and away from each other between retracted receiving positions and closed shaping positions.

Claim 9

The handling mechanism set forth in claim 7, and further comprising removable opposed side walls for changing the height thereof and thus to change the size of the shaped bundle that can be formed thereby.

Claim 10

The handling mechanism set forth in claim 7, wherein the closed shaped position of said side walls is adjustable so as to accommodate different sizes of shaped bundles therebetween.

Claim 11

A combination article handling and filler mechanism for receiving a series of predetermined unshaped bundles of elongated articles from a source thereof and shaped the bundles to a predetermined desired shape and thereafter inserting the same into open cartons on an associated carton conveyor, said article handling and filler mechanism comprising a continuous feed conveyor having thereon a set of article buckets each including a bottom wall and two opposed side walls, each of said article buckets having at least one of said side walls shiftable with respect to the other side wall thereof between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundles of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable between a retracted receiving position and an extended filling position, and control mechanism for said article buckets for moving the one side wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one side wall for each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one side wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket and while the one side wall thereof moves to the closed shaping position thereof and thereafter moving said filler member to the extended filling position thereof to eject the shaped bundle of articles from the associated article bucket and into a carton on the adjacent carton conveyor.

Claim 12

A combination article handling and filler mechanism for receiving a series of predetermined unshaped bundles of elongated articles from a source thereof and shaped the bundles to a predetermined desired shape and thereafter inserting the same into open cartons on an associated carton conveyor, said article handling and filler mechanism comprising a continuous feed conveyor having thereon a set of article buckets each including a bottom wall and two opposed side walls, each of said article buckets having at least one of said side walls shiftable with respect to the other side wall thereof between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundles of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable between a retracted receiving position and an extended filling position, and control mechanism for said article buckets for moving the one side wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one side wall for each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one side wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket and while the one side wall thereof moves to the closed shaping position thereof and thereafter moving said filler member to the extended filling position thereof to eject the shaped bundle of articles from the associated article bucket and into a carton on the adjacent carton conveyor.

Claim 13

The combination article handling and filler mechanism set forth in claim 10, and further comprising removable opposed side walls for changing the height thereof and thus to change the size of the shaped bundle that can be formed thereby.

Claim 14

The combination article handling and filler mechanism set forth in claim 10, wherein the position of said one side wall in the closed shaping position thereof is adjustable to accommodate different sizes of shaped bundles.

Claim 15

The combination article handling and filler mechanism set forth in claim 10, wherein each of said article buckets has a bottom wall and two opposed side walls, both of said opposed side walls being shiftable with respect to said bottom wall and toward and away from each other between retracted receiving positions and the closed shaping positions.

Claim 16

The combination article handling and filler mechanism set forth in claim 13, and further comprising removable opposed side walls for changing the height thereof and thus to change the size of the shaped bundle that can be formed thereby.

Claim 17

The combination article handling and filler mechanism set forth in claim 13, wherein the closed shaping position of said side walls being adjustable so as to accommodate different sizes of shaped bundles therebetween.

Claim 18

The combination article handling and filler mechanism set forth in claim 10, wherein said filler tips essentially close the adjacent end of the associated article bucket when said one wall is in the closed shaping position thereof.

Claim 19

Handling mechanism for predetermined unshaped bundles of elongated articles comprising a source of a series of predetermined unshaped bundles of elongated articles, a first continuous conveyor having a set of first article buckets thereon, said first conveyor having a first reach adjacent to said source of unshaped bundles of articles, said set of first article buckets while traveling along said first reach of said first conveyor each receiving an unshaped bundle of articles therein, a second continuous conveyor having thereon a set of second article buckets each including a bottom wall and two opposed side walls, each of said second article buckets having at least one of said side walls shiftable with respect to the other of said side walls thereof between a retracted receiving position and a closed shaping position, said second conveyor having a first reach adjacent to said first reach of said first conveyor, said set of second article buckets while traveling along said first reach of said second conveyor each receiving an unshaped bundle of articles therein from an associated one of said first buckets, a set of filler members mounted upon said second conveyor and each having a filler tip in alignment with one of said second article buckets and shiftable between a retracted receiving position and an extended filling position, and control mechanism for said second article buckets for moving the one side wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one side wall for each second article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one side wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated second article bucket and while the one side wall thereof moves to the closed shaping position thereof and thereafter moving said filler member to the extended filling position thereof to eject the shaped bundle of articles from the associated second article bucket.

Claim 20

Handling mechanism for predetermined unshaped bundles of elongated articles comprising a source of a series of predetermined unshaped bundles of elongated articles, a first continuous conveyor having a set of first article buckets thereon, said first conveyor having a first reach adjacent to said source of unshaped bundles of articles, said set of first article buckets while traveling along said first reach of said first conveyor each receiving an unshaped bundle of articles therein, a second continuous conveyor having thereon a set of second article buckets each including a bottom wall and two opposed side walls, each of said second article buckets having at least one of said side walls shiftable with respect to the other of said side walls thereof between a retracted receiving position and a closed shaping position, said second conveyor having a first reach adjacent to said first reach of said first conveyor, said set of second article buckets while traveling along said first reach of said second conveyor each receiving an unshaped bundle of articles therein from an associated one of said first buckets, a set of filler members mounted upon said second conveyor and each having a filler tip in alignment with one of said second article buckets and shiftable between a retracted receiving position and an extended filling position, and control mechanism for said second article buckets for moving the one side wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one side wall for each second article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one side wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated second article bucket and while the one side wall thereof moves to the closed shaping position thereof and thereafter moving said filler member to the extended filling position thereof to eject the shaped bundle of articles from the associated second article bucket.

Claim 21

A combination article handling and filler mechanism for receiving a series of predetermined unshaped bundles of elongated articles from a source thereof and shaping the bundles to a predetermined desired shape and thereafter inserting the same into open cartons on an associated carton conveyor, said article handling and filler mechanism comprising a continuous feed conveyor having thereon a set of article buckets each including a bottom wall and two opposed side walls, each of said article buckets having at least one of said side walls shiftable with respect to the other of said side walls between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundles of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a leveling plate mounted adjacent to said feed conveyor at a point therealong reached by said article buckets after said one side wall is in the closed shaping position thereof and positioned just above the upper edges of the walls of the article buckets to level the bundle of articles therein, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable between a retracted receiving position and an extended filling position, and control mechanism for said article buckets for moving the one side wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one side wall for each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one side wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket and while the one side wall thereof moves to the closed shaping position thereof and the associated article bucket moves beneath said leveling plate and thereafter moving said filler member to the extended filling position thereof to eject the shaped and leveled bundle of articles from the associated article bucket and into a carton on the adjacent carton conveyor.

Claim 22

A combination article handling and filler mechanism for receiving a series of predetermined unshaped bundles of elongated articles from a source thereof and shaping the bundles to a predetermined desired shape and thereafter inserting the same into open cartons on an associated carton conveyor, said article handling and filler mechanism comprising a continuous feed conveyor having thereon a set of article buckets each including a bottom wall and two opposed side walls, each of said article buckets having at least one of said side walls shiftable with respect to the other of said side walls between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundles of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a leveling plate mounted adjacent to said feed conveyor at a point therealong reached by said article buckets after said one side wall is in the closed shaping position thereof and positioned just above the upper edges of the walls of the article buckets to level the bundle of articles therein, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable between a retracted receiving position and an extended filling position, and control mechanism for said article buckets for moving the one side wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one side wall for each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one side wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket and while the one side wall thereof moves to the closed shaping position thereof and the associated article bucket moves beneath said leveling plate and thereafter moving said filler member to the extended filling position thereof to eject the shaped and leveled bundle of articles from the associated article bucket and into a carton on the adjacent carton conveyor.

Claim 23

The combination article handling and filler mechanism set forth in claim 18, wherein said leveling plate extends over a plurality of said article buckets when the one side wall thereof is in the closed shaping position thereof.

Claim 24

The combination article and filler mechanism set forth in claim 18, wherein said leveling plate has the end thereof first contacting the articles in an article bucket turned upwardly away from the associated article bucket.

Claim 25

The combination article handling and filler mechanism set forth in claim 18, wherein said leveling plate has the end thereof disposed toward the oncoming article buckets hinged so as to facilitate the leveling action.

Claim 26

A combination article handling and filler mechanism for receiving a series of predetermined unshaped bundles of elongated articles from a source thereof and shaping the bundles to a predetermined desired shape and thereafter inserting the same to open cartons on an associated carton conveyor, said article handling and filler mechanism comprising a continuous feed conveyor having a set of article buckets thereon, each of said article buckets having at least one wall shiftable with respect to the other walls thereof between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundles of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a leveling plate mounted adjacent to said feed conveyor at a point therealong reached by said article buckets before said one wall is in the closed shaping position thereof and positioned just above the upper edges of the walls of the article buckets, a hinged section on said leveling plate hinged to the end thereof disposed toward the oncoming article buckets and engaging the articles therein to assist in leveling the same within the associated article bucket, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable between a retracted receiving position and an extended filling position, a first control mechanism for said article buckets for moving the one wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, a second control mechanism responsive to an upward tilting of said hinged section due to the contact thereof with an excess quantity of articles in an article bucket thereunder for stopping said feed conveyor, said first control mechanism placing said one wall for each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one wall to the closed shaping position thereof to arrange the unshaped bundle into the proper width, said first control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket after which the associated article bucket moves beneath said leveling plate and thereafter the one wall thereof moves to the closed shaping position and said filler member then moves to the extended filling position thereof to eject the shaped and leveled bundle of articles from the associated article conveyor and into a carton on the adjacent carton conveyor.

Claim 27

A combination article handling and filler mechanism for receiving a series of predetermined unshaped bundles of elongated articles from a source thereof and shaping the bundles to a predetermined desired shape and thereafter inserting the same to open cartons on an associated carton conveyor, said article handling and filler mechanism comprising a continuous feed conveyor having a set of article buckets thereon, each of said article buckets having at least one wall shiftable with respect to the other walls thereof between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundles of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a leveling plate mounted adjacent to said feed conveyor at a point therealong reached by said article buckets before said one wall is in the closed shaping position thereof and positioned just above the upper edges of the walls of the article buckets, a hinged section on said leveling plate hinged to the end thereof disposed toward the oncoming article buckets and engaging the articles therein to assist in leveling the same within the associated article bucket, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable between a retracted receiving position and an extended filling position, a first control mechanism for said article buckets for moving the one wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, a second control mechanism responsive to an upward tilting of said hinged section due to the contact thereof with an excess quantity of articles in an article bucket thereunder for stopping said feed conveyor, said first control mechanism placing said one wall for each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one wall to the closed shaping position thereof to arrange the unshaped bundle into the proper width, said first control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket after which the associated article bucket moves beneath said leveling plate and thereafter the one wall thereof moves to the closed shaping position and said filler member then moves to the extended filling position thereof to eject the shaped and leveled bundle of articles from the associated article conveyor and into a carton on the adjacent carton conveyor.

Claim 28

A cartoner for bundles of elongated articles received from a source thereof, said cartoner comprising a continuous feed conveyor having thereon a set of article buckets each including a bottom wall and two opposed side walls, each of said article buckets having at least one of said side walls shiftable with respect to the other of said side walls between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundles of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable between a retracted receiving position and an extended filling position, a carton conveyor for conveying open cartons from a source thereof along a first reach wherein an open carton is in lateral alignment with each of said article buckets having the one wall thereof in the closed shaping position thereof, and control mechanism for said article buckets for moving the one side wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one side wall in each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one side wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket and while the one side wall thereof moves to the closed shaping position thereof and thereafter moving said filler member to the extended filling position thereof to eject the shaped bundle of articles from the associated article bucket and into the open carton on the adjacent reach of said carton conveyor.

Claim 29

A cartoner for bundles of elongated articles received from a source thereof, said cartoner comprising a continuous feed conveyor having thereon a set of article buckets each including a bottom wall and two opposed side walls, each of said article buckets having at least one of said side walls shiftable with respect to the other of said side walls between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundles of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable between a retracted receiving position and an extended filling position, a carton conveyor for conveying open cartons from a source thereof along a first reach wherein an open carton is in lateral alignment with each of said article buckets having the one wall thereof in the closed shaping position thereof, and control mechanism for said article buckets for moving the one side wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one side wall in each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one side wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket and while the one side wall thereof moves to the closed shaping position thereof and thereafter moving said filler member to the extended filling position thereof to eject the shaped bundle of articles from the associated article bucket and into the open carton on the adjacent reach of said carton conveyor.

Claim 30

The cartoner set forth in claim 23, and further comprising a carton magazine for unexpanded cartons mounted adjacent to said carton conveyor, an extractor mounted adjacent to said carton conveyor for extracting a folded carton therefrom, an expander wheel adjacent to said extractor for opening the unexpanded carton and depositing it on said carton conveyor.

Claim 31

The cartoner set forth in claim 23, and further comprising a glue applicator for applying glue to certain of the flaps on a carton carried by said carton conveyor after insertion of the elongated articles therein, flap folding mechanism adjacent to said carton conveyor for folding the carton flaps with the glue thereon into the folded position, and setting up mechanism engaging the folded flaps to hold them in the folded position while the glue thereon sets up.

Claim 32

A cartoner for bundles of elongated articles received from a source thereof, siad cartoner comprising a continuous feed conveyor having thereon a set of article buckets each including a bottom wall and two opposed side walls, each of said article buckets having at least one of said side walls shiftable with respect to the other of said side walls between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundle of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a leveling plate mounted adjacent to said feed conveyor at a point therealong reached by said article buckets while said one side wall is in the retracted receiving position thereof and positioned just above the edges of the walls of the article buckets to level the bundle of articles therein, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable beteen a retracted receiving position and an extended filling position, a carton conveyor for conveying open cartons from a source thereof along a first reach wherein an open carton is in lateral alignment with each of said article buckets having the one side wall thereof in the closed shaping position thereof, and control mechanism for said article buckets for moving the one side wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one side wall in each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one side wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket after which the associated article bucket moves beneath said leveling plate and thereafter the one side wall thereof moves to the closed shaping position and said filler member then moves to the extended filling position thereof to eject the shaped and leveled bundle of articles from the associated article bucket and into the open carton on the adjacent reach of said carton conveyor.

Claim 33

A cartoner for bundles of elongated articles received from a source thereof, siad cartoner comprising a continuous feed conveyor having thereon a set of article buckets each including a bottom wall and two opposed side walls, each of said article buckets having at least one of said side walls shiftable with respect to the other of said side walls between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundle of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a leveling plate mounted adjacent to said feed conveyor at a point therealong reached by said article buckets while said one side wall is in the retracted receiving position thereof and positioned just above the edges of the walls of the article buckets to level the bundle of articles therein, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable beteen a retracted receiving position and an extended filling position, a carton conveyor for conveying open cartons from a source thereof along a first reach wherein an open carton is in lateral alignment with each of said article buckets having the one side wall thereof in the closed shaping position thereof, and control mechanism for said article buckets for moving the one side wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one side wall in each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one side wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket after which the associated article bucket moves beneath said leveling plate and thereafter the one side wall thereof moves to the closed shaping position and said filler member then moves to the extended filling position thereof to eject the shaped and leveled bundle of articles from the associated article bucket and into the open carton on the adjacent reach of said carton conveyor.

Claim 34

The cartoner set forth in claim 26, and further comprising a carton magazine for unexpanded cartons mounted adjacent to said carton conveyor, an extractor mounted adjacent to said carton conveyor for extracting an unexpanded carton therefrom, an expander wheel adjacent to said extractor for opening the folded carton and depositing it on said carton conveyor.

Claim 35

The cartoner set forth in claim 26, and further comprising a glue applicator for applying glue to certain of the flaps on a carton carried by said carton conveyor after insertion of the elongated articles therein, flap folding mechanism adjacent to said carton conveyor for folding the carton flaps with glue thereon into the folded position, and setting up mechanism engaging the folded flaps to hold them in the folded position while the glue thereon sets up.

Claim 36

A cartoner for bundles of elongated articles received from a source thereof, said cartoner comprising a continuous feed conveyor having a set of article buckets thereon, each of said article buckets having at least one wall shiftable with respect to the other walls thereof between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundle of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a leveling plate mounted adjacent to said feed conveyor at a point therealong reached by said article buckets while said one wall is in the retracted receiving position thereof and positioned just above the upper edges of the walls of the article buckets, a hinged section on said leveling plate hinged to the end thereof disposed toward the oncoming article buckets and engaging the articles therein to assist in leveling the same within the associated article bucket, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable between a retracted receiving position and an extended filling position, a carton conveyor for conveying open cartons from a source thereof along a first reach wherein an open carton is in lateral alignment with each of said article buckets having the one wall thereof in the closed shaping position thereof, a first control mechanism for said article buckets for moving the one wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, a second control mechanism responsive to an upward tilting of said hinged section due to the contact thereof with an excess quantity of articles in an article bucket thereunder for stopping said feed conveyor, said first control mechanism placing said one wall for each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one wall to the closed shaping position thereof to arrange the unshaped bundle into the proper width, said first control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket after which the associated article bucket moves beneath said leveling plate and thereafter the one wall thereof moves to the closed shaping position and said filler member then moves to the extended filling position thereof to eject the shaped and leveled bundle of articles from the associated article bucket and into the open carton on the adjacent reach of said carton conveyor.

Claim 37

A cartoner for bundles of elongated articles received from a source thereof, said cartoner comprising a continuous feed conveyor having a set of article buckets thereon, each of said article buckets having at least one wall shiftable with respect to the other walls thereof between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundle of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a leveling plate mounted adjacent to said feed conveyor at a point therealong reached by said article buckets while said one wall is in the retracted receiving position thereof and positioned just above the upper edges of the walls of the article buckets, a hinged section on said leveling plate hinged to the end thereof disposed toward the oncoming article buckets and engaging the articles therein to assist in leveling the same within the associated article bucket, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable between a retracted receiving position and an extended filling position, a carton conveyor for conveying open cartons from a source thereof along a first reach wherein an open carton is in lateral alignment with each of said article buckets having the one wall thereof in the closed shaping position thereof, a first control mechanism for said article buckets for moving the one wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, a second control mechanism responsive to an upward tilting of said hinged section due to the contact thereof with an excess quantity of articles in an article bucket thereunder for stopping said feed conveyor, said first control mechanism placing said one wall for each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one wall to the closed shaping position thereof to arrange the unshaped bundle into the proper width, said first control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket after which the associated article bucket moves beneath said leveling plate and thereafter the one wall thereof moves to the closed shaping position and said filler member then moves to the extended filling position thereof to eject the shaped and leveled bundle of articles from the associated article bucket and into the open carton on the adjacent reach of said carton conveyor.

Claim 38

A cartoner for bundles of elongated articles comprising a source of a series of predetermined unshaped bundles of elongated articles, a first continuous conveyor having a set of first article buckets thereon, said first conveyor having a first reach adjacent to said source of unshaped bundles of articles, said set of first article buckets while traveling along said first reach of said first conveyor each receiving an unshaped bundle of articles therein, a second continuous conveyor having thereon a set of second article buckets each including a bottom wall and two opposed side walls, each of said second article buckets having at least one of said side walls shiftable with respect to the other of said side walls between a retracted receiving position and a closed shaping position, said second conveyor having a first reach adjacent to said first reach of said first conveyor, said set of second article buckets while traveling along said first reach of said second conveyor each receiving an unshaped bundle of articles therein from an associated one of said first buckets, a set of filler members mounted upon said second conveyor and each having a filler tip in alignment with one of said second article buckets and shiftable between a retracted receiving position and an extended filling position, a carton conveyor for conveying open cartons from a source thereof along a first reach wherein an open carton is in lateral alignment with each of said second article buckets having the one side wall thereof in the closed shaping position thereof, and control mechanism for said second article buckets for moving the one side wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one side wall in each second article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one side wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated second article bucket and while the one side wall thereof moves to the closed shaping position thereof and thereafter moving said filler member to the extended filling position thereof to eject the shaped bundle of articles from the associated second article bucket and into the open carton on the adjacent reach of said carton conveyor.

Claim 39

A cartoner for bundles of elongated articles comprising a source of a series of predetermined unshaped bundles of elongated articles, a first continuous conveyor having a set of first article buckets thereon, said first conveyor having a first reach adjacent to said source of unshaped bundles of articles, said set of first article buckets while traveling along said first reach of said first conveyor each receiving an unshaped bundle of articles therein, a second continuous conveyor having thereon a set of second article buckets each including a bottom wall and two opposed side walls, each of said second article buckets having at least one of said side walls shiftable with respect to the other of said side walls between a retracted receiving position and a closed shaping position, said second conveyor having a first reach adjacent to said first reach of said first conveyor, said set of second article buckets while traveling along said first reach of said second conveyor each receiving an unshaped bundle of articles therein from an associated one of said first buckets, a set of filler members mounted upon said second conveyor and each having a filler tip in alignment with one of said second article buckets and shiftable between a retracted receiving position and an extended filling position, a carton conveyor for conveying open cartons from a source thereof along a first reach wherein an open carton is in lateral alignment with each of said second article buckets having the one side wall thereof in the closed shaping position thereof, and control mechanism for said second article buckets for moving the one side wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one side wall in each second article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one side wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated second article bucket and while the one side wall thereof moves to the closed shaping position thereof and thereafter moving said filler member to the extended filling position thereof to eject the shaped bundle of articles from the associated second article bucket and into the open carton on the adjacent reach of said carton conveyor.

Claim 40

A cartoner for bundles of elongated articles comprising a source of a series of predetermined unshaped bundles of elongated articles, a first continuous conveyor having a set of first article buckets thereon, said first conveyor having a first reach adjacent to said source of unshaped bundles of articles, said set of first article buckets while traveling along said first reach of said first conveyor each receiving an unshaped bundle of articles therein, a second continuous conveyor having a set of second article buckets thereon, each of said second article buckets having at least one wall shiftable with respect to the other walls thereof between a retracted receiving position and a closed shaping position, said second conveyor having a first reach adjacent to said first reach of said first conveyor, said set of second article buckets while traveling along said first reach of said second conveyor each receiving an unshaped bundle of articles therein from an associated one of said first buckets, a leveling plate mounted adjacent to said second conveyor at a point therealong reached by said second article buckets while said one wall is in the retracted receiving position thereof and positioned just above the upper edges of the walls of the second article buckets to level the bundle of articles therein, a set of filler members mounted upon said second conveyor and each having a filler tip in alignment with one of said second article buckets and shiftable between a retracted receiving position and an extended filling position, a carton conveyor for conveying open cartons from a source thereof along a first reach wherein an open carton is in lateral alignment with each of said second article buckets having the one wall thereof in the closed shaping position thereof, and control mechanism for said second article buckets for moving the one wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one wall in each second article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shaped, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated second article bucket and the associated second article bucket moves beneath said leveling plate and thereafter the one wall thereof moves to the closed shaping position and said filler member then moves to the extended filling position thereof to eject the shaped bundle of articles from the associated second article bucket and into the open carton on the adjacent reach of said carton conveyor.

Claim 41

A cartoner for bundles of elongated articles comprising a source of a series of predetermined unshaped bundles of elongated articles, a first continuous conveyor having a set of first article buckets thereon, said first conveyor having a first reach adjacent to said source of unshaped bundles of articles, said set of first article buckets while traveling along said first reach of said first conveyor each receiving an unshaped bundle of articles therein, a second continuous conveyor having a set of second article buckets thereon, each of said second article buckets having at least one wall shiftable with respect to the other walls thereof between a retracted receiving position and a closed shaping position, said second conveyor having a first reach adjacent to said first reach of said first conveyor, said set of second article buckets while traveling along said first reach of said second conveyor each receiving an unshaped bundle of articles therein from an associated one of said first buckets, a leveling plate mounted adjacent to said second conveyor at a point therealong reached by said second article buckets while said one wall is in the retracted receiving position thereof and positioned just above the upper edges of the walls of the second article buckets to level the bundle of articles therein, a set of filler members mounted upon said second conveyor and each having a filler tip in alignment with one of said second article buckets and shiftable between a retracted receiving position and an extended filling position, a carton conveyor for conveying open cartons from a source thereof along a first reach wherein an open carton is in lateral alignment with each of said second article buckets having the one wall thereof in the closed shaping position thereof, and control mechanism for said second article buckets for moving the one wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, said control mechanism placing said one wall in each second article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shaped, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated second article bucket and the associated second article bucket moves beneath said leveling plate and thereafter the one wall thereof moves to the closed shaping position and said filler member then moves to the extended filling position thereof to eject the shaped bundle of articles from the associated second article bucket and into the open carton on the adjacent reach of said carton conveyor.

Claim 42

A cartoner for bundles of elongated articles comprising a source of a series of predetermined unshaped bundles of elongated articles, a first continuous conveyor having a set of first article buckets thereon, said first conveyor having a first reach adjacent to said source of unshaped bundles of articles, said set of first article buckets while traveling along said first reach of said first conveyor each receiving an unshaped bundle of articles therein, a second continuous conveyor having a set of second article buckets thereon, each of said second article buckets having at least one wall shiftable with respect to the other walls thereof between a retracted receiving position and a closed shaping position, said second conveyor having a first reach adjacent to said first reach of said first conveyor, said set of second article buckets while traveling along said first reach of said second conveyor each receiving an unshaped bundle of articles therein from an associated one of said first buckets, a leveling plate mounted adjacent to said second conveyor at a point therealong reached by said second article buckets while said one wall is in the retracted receiving position thereof and positioned just above the upper edges of the walls of the second article buckets, a hinged section on said leveling plate hinged to the end thereof disposed toward the oncoming second article buckets and engaging the articles therein to assist in leveling the same within the associated second article bucket, a set of filler members mounted upon said second conveyor and each having a filler tip in alignment withone of said second article buckets and shiftable between a retracted receiving position and an extended filling position, a carton conveyor for conveying open cartons from a source thereof along a first reach wherein an open carton is in lateral alignment with each of said second article buckets having the end wall thereof in the closed shaping position thereof, first control mechanism for said second article buckets for moving the one wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, second control mechanism responsive to an upward tilting of said hinged section due to the contact thereof with an excess quantity of articles in an article bucket thereunder for stopping said feed conveyor, said first control mechanism placing said one wall for each second article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one wall to the closed shaping position thereof to arrange the unshaped bundle into the proper width, said first control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated second article bucket and the associated second article bucket moves beneath said leveling plate and thereafter the one wall thereof moves to the closed shaping position and said filler member then moves to the extended filling position thereof to eject the shaped bundle of articles from the associated second article bucket and into the open carton on the adjacent reach of said carton conveyor.

Claim 43

A cartoner for bundles of elongated articles comprising a source of a series of predetermined unshaped bundles of elongated articles, a first continuous conveyor having a set of first article buckets thereon, said first conveyor having a first reach adjacent to said source of unshaped bundles of articles, said set of first article buckets while traveling along said first reach of said first conveyor each receiving an unshaped bundle of articles therein, a second continuous conveyor having a set of second article buckets thereon, each of said second article buckets having at least one wall shiftable with respect to the other walls thereof between a retracted receiving position and a closed shaping position, said second conveyor having a first reach adjacent to said first reach of said first conveyor, said set of second article buckets while traveling along said first reach of said second conveyor each receiving an unshaped bundle of articles therein from an associated one of said first buckets, a leveling plate mounted adjacent to said second conveyor at a point therealong reached by said second article buckets while said one wall is in the retracted receiving position thereof and positioned just above the upper edges of the walls of the second article buckets, a hinged section on said leveling plate hinged to the end thereof disposed toward the oncoming second article buckets and engaging the articles therein to assist in leveling the same within the associated second article bucket, a set of filler members mounted upon said second conveyor and each having a filler tip in alignment withone of said second article buckets and shiftable between a retracted receiving position and an extended filling position, a carton conveyor for conveying open cartons from a source thereof along a first reach wherein an open carton is in lateral alignment with each of said second article buckets having the end wall thereof in the closed shaping position thereof, first control mechanism for said second article buckets for moving the one wall thereof between the retracted receiving position and the closed shaping position thereof and for moving said filler member between the retracted receiving position and the extended filling position thereof, second control mechanism responsive to an upward tilting of said hinged section due to the contact thereof with an excess quantity of articles in an article bucket thereunder for stopping said feed conveyor, said first control mechanism placing said one wall for each second article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one wall to the closed shaping position thereof to arrange the unshaped bundle into the proper width, said first control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated second article bucket and the associated second article bucket moves beneath said leveling plate and thereafter the one wall thereof moves to the closed shaping position and said filler member then moves to the extended filling position thereof to eject the shaped bundle of articles from the associated second article bucket and into the open carton on the adjacent reach of said carton conveyor.

Claim 44

Handling mechanism for predetermined unshaped bundles of elongated articles comprising a source of a series of predetermined unshaped bundles of elongated articles, a first continuous conveyor having a set of first article buckets thereon, said first conveyor having a first reach adjacent to said source of unshaped bundles of articles, said set of first articles buckets while traveling along said first reach of said first conveyor each receiving an unshaped bundle of articles therein, a second continuous conveyor having a set of article buckets thereon, each of said second article buckets having at least one wall shiftable with respect to the other walls thereof between a retracted receiving position and a closed shaping position, said second conveyor having a first reach adjacent to said first reach of said first conveyor, said set of second article buckets while traveling along said first reach of said second conveyor each receiving an unshaped bundle of articles therein from an associated one of said first buckets, and control mechanism including a cam track mounted adjacent to said second conveyor and a plurality of cam followers respectively associated with the one wall of each second article bucket and engaging in said cam track to control the position of said one wall of each article bucket, said control mechanism placing said one wall in the retracted receiving position while receiving an unshaped bundle of articles in the associated second article bucket and for thereafter moving said one wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape.

Claim 45

Handling mechanism for predetermined unshaped bundles of elongated articles comprising a source of a series of predetermined unshaped bundles of elongated articles, a first continuous conveyor having a set of first article buckets thereon, said first conveyor having a first reach adjacent to said source of unshaped bundles of articles, said set of first articles buckets while traveling along said first reach of said first conveyor each receiving an unshaped bundle of articles therein, a second continuous conveyor having a set of article buckets thereon, each of said second article buckets having at least one wall shiftable with respect to the other walls thereof between a retracted receiving position and a closed shaping position, said second conveyor having a first reach adjacent to said first reach of said first conveyor, said set of second article buckets while traveling along said first reach of said second conveyor each receiving an unshaped bundle of articles therein from an associated one of said first buckets, and control mechanism including a cam track mounted adjacent to said second conveyor and a plurality of cam followers respectively associated with the one wall of each second article bucket and engaging in said cam track to control the position of said one wall of each article bucket, said control mechanism placing said one wall in the retracted receiving position while receiving an unshaped bundle of articles in the associated second article bucket and for thereafter moving said one wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape.

Claim 46

A combination article handling and filler mechanism for receiving a series of predetermined unshaped bundles of elongated articles from a source thereof and shaping the bundles to a predetermined desired shape and thereafter inserting the same into open cartons on an associated carton conveyor, said article handling and filler mechanism comprising a continuous feed conveyor having a set of article buckets thereon, each of said article buckets having at least one wall shiftable with respect to the other walls thereof between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundles of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable between a retracted receiving position and an extended filling position, and control mechanism including a first cam track mounted adjacent to said feed conveyor and a plurality of first cam followers respectively associated with the one wall of each article bucket and engaging in said first cam track to control the position of said one wall of each article bucket, said control mechanism including a second cam track mounted adjacent to said feed conveyor and a plurality of second cam followers respectively associated with said filler members and engaging in said second cam tracks to control the positions of said filler members, said control mechanism placing said one wall for each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket and while the one wall thereof moves to the closed shaping position thereof and thereafter moving said filler member to the extended filling position thereof to eject the shaped bundle of articles from the associated article bucket and into a carton on the adjacent carton conveyor.

Claim 47

A combination article handling and filler mechanism for receiving a series of predetermined unshaped bundles of elongated articles from a source thereof and shaping the bundles to a predetermined desired shape and thereafter inserting the same into open cartons on an associated carton conveyor, said article handling and filler mechanism comprising a continuous feed conveyor having a set of article buckets thereon, each of said article buckets having at least one wall shiftable with respect to the other walls thereof between a retracted receiving position and a closed shaping position, said feed conveyor having a first reach adjacent to the associated source of a series of predetermined unshaped bundles of articles, said article buckets while traveling along said first reach of said feed conveyor each receiving an unshaped bundle of articles therein from the associated source, a set of filler members mounted upon said feed conveyor and each having a filler tip in alignment with one of said article buckets and shiftable between a retracted receiving position and an extended filling position, and control mechanism including a first cam track mounted adjacent to said feed conveyor and a plurality of first cam followers respectively associated with the one wall of each article bucket and engaging in said first cam track to control the position of said one wall of each article bucket, said control mechanism including a second cam track mounted adjacent to said feed conveyor and a plurality of second cam followers respectively associated with said filler members and engaging in said second cam tracks to control the positions of said filler members, said control mechanism placing said one wall for each article bucket in the retracted receiving position for receiving an unshaped bundle of articles therein and thereafter moving said one wall to the closed shaping position thereof to arrange the unshaped bundle into a bundle having a predetermined desired shape, said control mechanism also placing said filler member in the retracted receiving position thereof for receiving an unshaped bundle of articles in the associated article bucket and while the one wall thereof moves to the closed shaping position thereof and thereafter moving said filler member to the extended filling position thereof to eject the shaped bundle of articles from the associated article bucket and into a carton on the adjacent carton conveyor.