Heat exchanger construction

Claim 2

In a heat exchanger having an inlet header, an outlet header, a core assembly comprising a plurality of restricted fluid passageways extending between said inlet and outlet headers, and heat radiating fins surrounding said plurality of fluid passageways, an integral pressure responsive by-pass means comprising: a continuous elongated one piece hollow member extending between and interconnecting said inlet and outlet headers; a generally cylindrically shaped stop member secured within said hollow member between said inlet and outlet headers, said stop member having an opening therein through which fluid may flow; a self-contained pressure relief valve disposed entirely within said hollow member between said inlet and outlet headers and being operative to allow fluid flow between said inlet and outlet headers in response to a pressure differential between said inlet and outlet headers greater than a predetermined magnitude, a resilient biasing member engaging one end of said pressure relief valve and being operative to bias the other end of said pressure relief valve into engagement with said stop member; opening means provided in said heat exchanger for enabling said pressure relief valve to be inserted into said hollow member; and removable closure means for sealingly closing said opening means.

Claim 3

A heat exchanger as set forth in claim 1 wherein said outlet header is provided with a by-pass opening in a sidewall thereof and said inlet header is provided with at least one by-pass opening in a sidewall thereof aligned with said outlet header by-pass opening and said hollow member has end portions sealingly disposed within said openings.

Claim 4

A heat exchanger as set forth in claim 2 wherein one of said inlet and outlet headers has another by-pass opening and one of said end portions of said hollow member also extends through said another by-pass opening.

Claim 5

A heat exchanger as set forth in claim 3 wherein selected ones of said outlet header by-pass opening, said at least one by-pass opening and said another by-pass opening are provided with outwardly projecting peripheral collar portions adapted to be sealingly secured to said hollow member.

Claim 6

A heat exchanger as set forth in claim 4 wherein said opening means comprises an opening provided in said one of said end portions of said hollow member and said closure means comprises plug means removably engaging said one of said end portions to seal said hollow member.

Claim 7

A heat exchanger as set forth in claim 5 wherein said one end of said hollow member is threaded and said plug means comprises a threaded plug.

Claim 8

A heat exchanger as set forth in claim 5 wherein said one end of said hollow member has a nipple secured thereto and said plug threadedly engages said nipple in sealing relationship.

Claim 9

A heat exchanger as set forth in claim 5 wherein said one end of said hollow member has a pair of diametrically opposed openings, said plug has a diametric passage extending therethrough and is retained in sealing engagement with said hollow member by a pin extending through said diametric openings and passage.

Claim 10

An oil cooler of the fin and tube type comprising: an inlet header having a first opening adapted to be connected to fluid supply means, and a pair of diametrically opposed openings adjacent one end thereof; an outlet header having a first opening adapted to be connected to said fluid supply means and a second opening adjacent one end thereof; a plurality of finned fluid conduits extending between and interconnecting said inlet and outlet headers in fluid communication; a continuous one piece fluid by-pass conduit having one end sealingly disposed in said second opening of said outlet header, another end extending through said opposed openings of said inlet header, and at least one opening adjacent said another end and operative to place said fluid conduit in fluid communication with said inlet header; stop means disposed within said fluid by-pass conduit; a pressure relief valve removably disposed within said fluid by-pass conduit between said inlet and outlet headers and operative to allow fluid flow through said fluid by-pass conduit in response to a predetermined pressure differential between said inlet and said outlet headers; removable closure means for sealing said another end; and resilient means for urging and retaining said pressure relief valve in engaging relationship with said stop means.

Claim 11

An oil cooler of the fin and tube type comprising: an inlet header having a first opening adapted to be connected to fluid supply means, and a pair of diametrically opposed openings adjacent one end thereof; an outlet header having a first opening adapted to be connected to said fluid supply means and a second opening adjacent one end thereof; a plurality of finned fluid conduits extending between and interconnecting said inlet and outlet headers in fluid communication; a continuous one piece fluid by-pass conduit having one end sealingly disposed in said second opening of said outlet header, another end extending through said opposed openings of said inlet header, and at least one opening adjacent said another end and operative to place said fluid conduit in fluid communication with said inlet header; stop means disposed within said fluid by-pass conduit; a pressure relief valve removably disposed within said fluid by-pass conduit between said inlet and outlet headers and operative to allow fluid flow through said fluid by-pass conduit in response to a predetermined pressure differential between said inlet and said outlet headers; removable closure means for sealing said another end; and resilient means for urging and retaining said pressure relief valve in engaging relationship with said stop means.

Claim 12

An oil cooler as set forth in claim 9 wherein said pair of diametrically opposed openings are provided with outwardly projecting peripheral collar portions adapted to sealingly engage said fluid by-pass conduit.

Claim 13

An oil cooler as set forth in claim 10 wherein said removable closure means comprises a threaded portion provided on said another end of said fluid by-pass conduit and a threaded plug engaging said threaded portion.

Claim 14

An oil cooler as set forth in claim 11 wherein said resilient means comprises a spring partially compressed between said plug and said pressure relief valve.

Claim 15

An oil cooler as set forth in claim 11 wherein said removable closure means comprises a pair of diametrically opposed openings provided adjacent said another end of said fluid by-pass conduit, a plug having a diametric passage extending therethrough, said plug being of a size to fit snugly within said another end of said fluid by-pass conduit and a pin member cooperating with said diametrically opposed openings and said diametric passage to retain said plug within said another end.

Claim 16

An oil cooler as set forth in claim 13 wherein said second opening of said outlet header is also provided with a peripheral collar adapted to be sealingly secured to said fluid by-pass conduit.

Claim 17

An oil cooler as set forth in claim 14 wherein said fluid by-pass conduit is sealingly secured to said peripheral collars by brazing.

Claim 18

An oil cooler as set forth in claim 13 wherein said fluid by-pass conduit has an interior cross-sectional area greater than each of said plurality of finned fluid conduits.

Claim 19

An oil cooler as set forth in claim 16 wherein said fluid by-pass conduit is cylindrical in shape.

Claim 20

An oil cooler as set forth in claim 17 wherein said inlet and outlet headers are cylindrical and of a diameter greater than said fluid by-pass conduit.

Claim 21

In a heat exchanger having an inlet header, an outlet header, a core assembly comprising a plurality of restricted fluid passageways extending between said inlet and outlet headers, and heat radiating fins surrounding said plurality of fluid passageways, an integral pressure responsive by-pass means comprising: an elongated one piece hollow member having one end secured in fluid communication with one of said inlet and outlet headers and the other end extending through the other of said inlet and outlet headers and including passage means for placing said other end of said hollow member in fluid communication with said other of said inlet and outlet headers; stop means provided within said hollow member between said inlet and outlet headers; a self-contained pressure relief valve means disposed entirely within said hollow member and between said inlet and outlet headers, said pressure relief valve being operative to allow fluid flow between said inlet and outlet headers in response to a predetermined pressure differential therebetween; closure means removably secured to said other end of said hollow member; and resilient biasing means extending between said closure means and said pressure relief valve and operative to bias and retain said pressure relief valve in engagement with said stop means.

Claim 22

In a heat exchanger having an inlet header, an outlet header, a core assembly comprising a plurality of restricted fluid passageways extending between said inlet and outlet headers, and heat radiating fins surrounding said plurality of fluid passageways, an integral pressure responsive by-pass means comprising: an elongated one piece hollow member having one end secured in fluid communication with one of said inlet and outlet headers and the other end extending through the other of said inlet and outlet headers and including passage means for placing said other end of said hollow member in fluid communication with said other of said inlet and outlet headers; stop means provided within said hollow member between said inlet and outlet headers; a self-contained pressure relief valve means disposed entirely within said hollow member and between said inlet and outlet headers, said pressure relief valve being operative to allow fluid flow between said inlet and outlet headers in response to a predetermined pressure differential therebetween; closure means removably secured to said other end of said hollow member; and resilient biasing means extending between said closure means and said pressure relief valve and operative to bias and retain said pressure relief valve in engagement with said stop means.

Claim 23

A heat exchanger as set forth in claim 19 wherein said inlet and said outlet headers are provided with openings through which said hollow member extends and at least one of said openings is provided with an outwardly projecting peripheral collar portion adapted to be sealingly secured to said hollow member.

Claim 24

A heat exchanger as set forth in claim 20 wherein said collar portion is integrally formed on at least one of said inlet and outlet headers.

Claim 25

A heat exchanger as set forth in claim 19 wherein said closure means comprises plug means removably engaging said one of said end portions to seal said hollow member.

Claim 26

A heat exchanger as set forth in claim 19 wherein said one end of said hollow member is threaded and said plug means comprises a threaded plug.

Claim 27

A heat exchanger as set forth in claim 19 wherein said one end of said hollow member has a nipple secured thereto and said plug threadedly engages said nipple in sealing relationship.

Claim 28

In a heat exchanger as set forth in claim 19 wherein said stop means comprises a flat member having a central opening provided therein and a peripheral surface secured to said hollow member.

Claim 29

In a heat exchanger as set forth in claim 19 wherein said stop means comprises a peripheral indentation formed on said hollow member.