Plastic air cylinder assembly

Claim 2

In an air cylinder assembly including a plastic cylinder tube, a plastic head cover mounted on one end of said cylinder tube and provided with a plurality of lugs each having a through-hole, a plastic rod cover mounted on the other end of said cylinder tube and provided with a plurality of lugs each having a through-hole aligned with a through-hole of said head cover, each of said two covers having inner and outer surfaces and the outer surfaces of each lug of said two covers having a radially enlarged recess for receiving a nut at its through-hole, a plastic piston slidable within said cylinder tube, and a piston rod connected to the piston and passing through an aperture of said rod cover; the improvement comprising: connecting means for tightly and resiliently connecting the head cover and the rod cover, the connecting means including a plurality of metal tie rods passing through the through-holes of said lugs of said head cover and said rod cover, an inside nut in each of said recesses in said lugs threadedly engaged with one of the tie rods, a resilient and compressible member in each of said recesses in said lugs interposed between each of said inside nuts and the lug, each of said resilient and compressible members being only partially compressed by the associated inside nut, each inside nut projecting outwardly slightly from the associated recess beyond the outer surface of the associated cover, a first supporting plate opposed to the outer surface of said head cover and engaging the inside nuts in the recesses of said head cover and being spaced from the outer surface of the head cover by the inside nuts, a second supporting plate opposed to the outer surface of said rod cover and engaging the inside nuts in the recesses of said rod cover and being spaced from the outer surface of the rod cover by the inside nuts, said tie rods extending through openings in said first and second support plates, and outside nuts threadedly engaged with each end of each tie rod, the outside nuts forcing the first and second supporting plates against said inside nuts whereby said plastic cylinder tube is permitted to expand more than said metal tie rods by further compressing said resilient and compressible members.

Claim 3

In an air cylinder assembly including a plastic cylinder tube formed from a plastic material selected from a group consisting of polyacetal resin, polycarbonate resin, lubricating oil containing polyacetal resin, and lubricating oil containing polycarbonate resin, a plastic head cover mounted on one end of said cylinder tube and provided with a plurality of lugs each having a through-hole, a plastic rod cover mounted on the other end of said cylinder tube and provided with a plurality of lugs each having a through-hole aligned with a through-hole of said head cover, each of said two covers having inner and outer surfaces and the outer surfaces of each lug of said two covers having a radially enlarged recess for receiving a nut at its through-hole, a plastic piston slidable within said cylinder tube, and a piston rod connected to the piston and passing through an aperture of said rod cover; the improvement comprising: connecting means for tightly and resiliently connecting the head cover and the rod cover, the connecting means including a plurality of metallic tie rods passing through the through-holes of said lugs of said head cover and said rod cover, an inside nut in each of said recesses in said lugs threadedly engaged with one of the tie rods, a spring washer in each of said recesses in said lugs interposed between each of said inside nuts and the lug, each of said spring washers being only partially compressed by the associated inside nut, each inside nut projecting outwardly slightly from the associated recess beyond the outer surface of the associated cover, a first supporting plate opposed to the outer surface of said head cover and engaging the inside nuts in the recesses of said head cover and being spaced from the outer surface of the head cover by the inside nuts, a second supporting plate opposed to the outer surface of said rod cover and engaging the inside nuts in the recesses of said rod cover and being spaced from the outer surface of the rod cover by the inside nuts, said tie rods extending through openings in said first and second support plates, and outside nuts threadedly engaged with each end of each tie rod, the outside nuts forcing the first and second supporting plates against said inside nuts whereby said plastic cylinder tube is permitted to expand more than said metal tie rods by further compressing said spring washers.

Claim 4

In an air cylinder assembly including a plastic cylinder tube formed from a plastic material selected from a group consisting of polyacetal resin, polycarbonate resin, lubricating oil containing polyacetal resin, and lubricating oil containing polycarbonate resin, a plastic head cover mounted on one end of said cylinder tube and provided with a plurality of lugs each having a through-hole, a plastic rod cover mounted on the other end of said cylinder tube and provided with a plurality of lugs each having a through-hole aligned with a through-hole of said head cover, each of said two covers having inner and outer surfaces and the outer surfaces of each lug of said two covers having a radially enlarged recess for receiving a nut at its through-hole, a plastic piston slidable within said cylinder tube, and a piston rod connected to the piston and passing through an aperture of said rod cover; the improvement comprising: connecting means for tightly and resiliently connecting the head cover and the rod cover, the connecting means including a plurality of metallic tie rods passing through the through-holes of said lugs of said head cover and said rod cover, an inside nut in each of said recesses in said lugs threadedly engaged with one of the tie rods, a spring washer in each of said recesses in said lugs interposed between each of said inside nuts and the lug, each of said spring washers being only partially compressed by the associated inside nut, each inside nut projecting outwardly slightly from the associated recess beyond the outer surface of the associated cover, a first supporting plate opposed to the outer surface of said head cover and engaging the inside nuts in the recesses of said head cover and being spaced from the outer surface of the head cover by the inside nuts, a second supporting plate opposed to the outer surface of said rod cover and engaging the inside nuts in the recesses of said rod cover and being spaced from the outer surface of the rod cover by the inside nuts, said tie rods extending through openings in said first and second support plates, and outside nuts threadedly engaged with each end of each tie rod, the outside nuts forcing the first and second supporting plates against said inside nuts whereby said plastic cylinder tube is permitted to expand more than said metal tie rods by further compressing said spring washers.

Claim 5

The assembly of claim 2 including a protective layer on the outer circumferential surface of said cylinder tube, said protective layer being formed from a thermoplastic material of extension percentage more than 100% and selected from the group consisting of polyethylene, polyamide, polypropylene and non-rigid vinyl chloride.

Claim 6

The assembly of claim 2 including a pair of Y-sectioned piston packings received in an annular recess in the outer circumferential surface of said piston on opposite sides of an annular projection formed in the center of the annular recess and sealingly engaging the cylinder tube, and Y-sectioned packings having openings facing each other and defining a lubricant reservoir.

Claim 7

The assembly of claim 3 including a pair of Y-sectioned piston packings received in an annular recess in the outer circumferential surface of said piston on opposite sides of an annular projection formed in the center of the annular recess and sealingly engaging the cylinder tube, the Y-sectioned packings having openings facing each other and defining a lubricant reservoir.

Claim 8

The assembly of claim 5 in which between said rod cover and each corresponding washer is disposed a rod cover stopper provided with a recess for receiving said inside nut.