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US4207407A Expired / Lapsed US ⏱️ 0.0 years remaining

Aromatic heterocyclic polymer alloys and products produced therefrom

Assignee: United States Department of the Air Force
•
Filing: 1978-05-03
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Granted: 1980-06-10
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Expires: 1998-05-03
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Abstract

Abstract Rod-like aromatic heterocyclic polymers are used as reinforcement in coil-like heterocyclic polymer matrices to provide composites at the molecular level that are analogous to chopped fiber composites.

Inventors

  • 👤 Thaddeus E. Helminiak
  • 👤 Charles L. Benner
  • 👤 Fred E. Arnold
  • 👤 George E. Husman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 19:57
CPC Classifications
C; C08; C08L; C08L79/00; C08L79/04; C08L79/06; C08L79/08

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 143 words
A polymeric alloy comprising a mixture of a flexible, coil-like heterocyclic polymer and a reinforcing amount of a rod-like aromatic heterocyclic polymer, the coil-like heterocyclic polymer consisting essentially of repeating units having the following structural formulas: ##STR7## wherein X is NH, Nφ, O or S, where φ is phenyl, Ar' is ##STR8## and m is an integer having a value such that the polymer has an intrinsic viscosity of about 2 to 20 dl/g as determined in methanesulfonic acid at 30° C., and the rod-like aromatic heterocyclic polymer consisting essentially of repeating units having the following formulas: ##STR9## where X is NH, Nφ, O or S, where φ is phenyl, Ar is ##STR10## and n is an integer having a value such that the polymer has an intrinsic viscosity of about 5 to 30 dl/g as determined in methanesulfonic acid at 30° C.
Claim 2
Dependent Claim 143 words
A polymeric alloy comprising a mixture of a flexible, coil-like heterocyclic polymer and a reinforcing amount of a rod-like aromatic heterocyclic polymer, the coil-like heterocyclic polymer consisting essentially of repeating units having the following structural formulas: ##STR7## wherein X is NH, Nφ, O or S, where φ is phenyl, Ar' is ##STR8## and m is an integer having a value such that the polymer has an intrinsic viscosity of about 2 to 20 dl/g as determined in methanesulfonic acid at 30° C., and the rod-like aromatic heterocyclic polymer consisting essentially of repeating units having the following formulas: ##STR9## where X is NH, Nφ, O or S, where φ is phenyl, Ar is ##STR10## and n is an integer having a value such that the polymer has an intrinsic viscosity of about 5 to 30 dl/g as determined in methanesulfonic acid at 30° C.
Claim 3
Dependent Claim 40 words
The polymeric alloy according to claim 1 in which the coil-like heterocyclic polymer consists essentially of repeating units having the following structural formula: ##STR11## the rod-like aromatic heterocyclic polymer consists essentially of repeating units having the following structural formula: ##STR12##
Claim 4
Dependent Claim 42 words
The polymeric alloy according to claim 1 in which the coil-like heterocyclic polymer consists essentially of repeating units having the following structural formula: ##STR13## and the rod-like aromatic heterocyclic polymer consists essentially of repeating units having the following structural formula: ##STR14## .
Claim 5
Dependent Claim 154 words
As an article of manufacture, a composite film comprising as a matrix a flexible, coil-like heterocyclic polymer, and embedded in the matrix a reinforcing amount of a rod-like aromatic heterocyclic polymer, the coil-like heterocyclic polymer consisting essentially of repeating units having the following structural formulas: ##STR15## , wherein X is NH, Nφ, O or S, where φ is phenyl, Ar' is ##STR16## and m is an integer having a value such that the polymer has an intrinsic viscosity of about 2 to 20 dl/g as determined in methanesulfonic acid at 30° C., and the rod-like aromatic heterocyclic polymer consisting essentially of repeating units having the following structural formulas: ##STR17## wherein X is NH, Nφ, O or S, where φ is phenyl, Ar is ##STR18## and n is an integer having a value such that the polymer has an intrinsic viscosity of about 5 to 30 dl/g as determined in methanesulfonic acid at 30° C.
Claim 6
Dependent Claim 154 words
As an article of manufacture, a composite film comprising as a matrix a flexible, coil-like heterocyclic polymer, and embedded in the matrix a reinforcing amount of a rod-like aromatic heterocyclic polymer, the coil-like heterocyclic polymer consisting essentially of repeating units having the following structural formulas: ##STR15## , wherein X is NH, Nφ, O or S, where φ is phenyl, Ar' is ##STR16## and m is an integer having a value such that the polymer has an intrinsic viscosity of about 2 to 20 dl/g as determined in methanesulfonic acid at 30° C., and the rod-like aromatic heterocyclic polymer consisting essentially of repeating units having the following structural formulas: ##STR17## wherein X is NH, Nφ, O or S, where φ is phenyl, Ar is ##STR18## and n is an integer having a value such that the polymer has an intrinsic viscosity of about 5 to 30 dl/g as determined in methanesulfonic acid at 30° C.
Claim 7
Dependent Claim 41 words
The composite film according to claim 4 in which the coil-like heterocyclic polymer consists essentially of repeating units having the following structural formula: ##STR19## and the rod-like aromatic heterocyclic consists essentially of repeating units having the following structural formula: ##STR20## .
Claim 8
Dependent Claim 42 words
The composite film according to claim 4 in which the coil-like heterocyclic polymer consists essentially of repeating units having the following structural formula: ##STR21## and the rod-like aromatic heterocyclic polymer consists essentially of repeating units having the following structural formula: ##STR22## .
Claim 9
Dependent Claim 20 words
The composite film according to claim 4 in which polymer chains of the rod-like aromatic heterocyclic polymer are uniaxially oriented.
Claim 10
Independent Claim 232 words
A method for preparing a composite film which comprises the steps of: a. dissolving in methanesulfonic acid solvent a mixture of a flexible, coil-like amorphous heterocyclic polymer and a para ordered, rod-like aromatic heterocyclic polymer, the amount of polymers dissolved being sufficient to provide a 1 to 30 percent solution of the polymer mixture in the solvent and the polymer mixture containing about 5 to 50 weight percent of the rod-like polymer, the coil-like heterocyclic polymer consisting essentially of repeating units having the following structural formulas: ##STR23## wherein X is NH, Nφ, O or S, where φ is phenyl, Ar' is ##STR24## and m is an integer having a value such that the polymer has an intrinsic viscosity of about 2 to 20 dl/g as determined in methanesulfonic acid at 30° C., and the rod-like aromatic heterocyclic polymer consisting essentially of repeating units having the following structural formulas: ##STR25## where X is NH, Nφ, O or S, where φ is phenyl, Ar is ##STR26## and n is an integer a value such that the polymer has an intrinsic viscosity of about 5 to 30 dl/g as determined in methanesulfonic acid at 30° C. b. introducing the polymer solution into a casting mold; c. removing solvent from the polymer solution, thereby forming a composite film in the mold; d. recovering the composite film from the mold; and e. drying the recovered composite film.
Claim 11
Independent Claim 232 words
A method for preparing a composite film which comprises the steps of: a. dissolving in methanesulfonic acid solvent a mixture of a flexible, coil-like amorphous heterocyclic polymer and a para ordered, rod-like aromatic heterocyclic polymer, the amount of polymers dissolved being sufficient to provide a 1 to 30 percent solution of the polymer mixture in the solvent and the polymer mixture containing about 5 to 50 weight percent of the rod-like polymer, the coil-like heterocyclic polymer consisting essentially of repeating units having the following structural formulas: ##STR23## wherein X is NH, Nφ, O or S, where φ is phenyl, Ar' is ##STR24## and m is an integer having a value such that the polymer has an intrinsic viscosity of about 2 to 20 dl/g as determined in methanesulfonic acid at 30° C., and the rod-like aromatic heterocyclic polymer consisting essentially of repeating units having the following structural formulas: ##STR25## where X is NH, Nφ, O or S, where φ is phenyl, Ar is ##STR26## and n is an integer a value such that the polymer has an intrinsic viscosity of about 5 to 30 dl/g as determined in methanesulfonic acid at 30° C. b. introducing the polymer solution into a casting mold; c. removing solvent from the polymer solution, thereby forming a composite film in the mold; d. recovering the composite film from the mold; and e. drying the recovered composite film.
Claim 12
Dependent Claim 88 words
The method according to claim 8 in which the amount of solvent removed from the polymer solution in step c is such that residual solvents remains in the composite film, the concentration of the solvent being about 1 to 30 weight percent; the composite film containing residual solvent after being recovered from the mold is elongated, thereby subjecting polymer chains of the rod-like polymer to uniaxial orientation; and the residual solvent is leached from the uniaxially oriented composite film by contacting same with a non-solvent for the polymers.
Claim 13
Dependent Claim 32 words
The method according to claim 9 in which the residual solvent is leached from the composite film by applying the nonsolvent to the film while it is under tension during uniaxial orientation.
Claim 14
Dependent Claim 40 words
The method according to claim 10 in which the coil-like heterocyclic polymer consists essentially of repeating units having the following structural formula: ##STR27## and the rod-like aromatic heterocyclic polymer consists essentially of repeating units having the following structural formula: ##STR28##
Claim 15
Dependent Claim 41 words
The method according to claim 10 in which the coil-like heterocyclic polymer consists essentially of repeating units having the following structural formula: ##STR29## and the rod-like aromatic heterocyclic polymer consists essentially of repeating units having the following structural formula: ##STR30## .

References Cited (Backward Citations)

GB1122925A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-06-10 1983-12-10 1984-06-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-06-10 1987-12-10 1988-06-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-06-10 1991-12-10 1992-06-10 $7700.00 Window Closed / Lapsed

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