Claims Analysis
Total Claims: 8
Claim 1
Independent Claim
190 words
A method of making a magnetic core for a reciprocating electric motor comprising the steps of: stacking a plurality of strips of magnetic material wherein the respective strips are of diverse lengths and are stacked such that the strips are in order of decreasing length, in a first direction, bending the stack of strips in said first direction around the shortest length strip to a generally C-sahped configuration, stacking a second plurality of strips of magnetic material wherein the strips are of diverse lengths and are stacked such that they are in order of decreasing lengths in a second direction, bending the second mentioned stack of strips in said second direction into a generally C-shaped configuration around the shortest length strip thereof, each of said C-shaped stacks having an air-gap space defined by the end edges of the respective strips, said air-gap spaces being generally semi-circular in cross-section, positioning said first and second C-shaped stacks in flatwise abutment on a common plane such that their respective air-gap spaces are in mutually facing relationship and together form an air-gap, and fastening said C-shaped stacks tightly together in their flatwise abutment position.
Claim 2
Independent Claim
190 words
A method of making a magnetic core for a reciprocating electric motor comprising the steps of: stacking a plurality of strips of magnetic material wherein the respective strips are of diverse lengths and are stacked such that the strips are in order of decreasing length, in a first direction, bending the stack of strips in said first direction around the shortest length strip to a generally C-sahped configuration, stacking a second plurality of strips of magnetic material wherein the strips are of diverse lengths and are stacked such that they are in order of decreasing lengths in a second direction, bending the second mentioned stack of strips in said second direction into a generally C-shaped configuration around the shortest length strip thereof, each of said C-shaped stacks having an air-gap space defined by the end edges of the respective strips, said air-gap spaces being generally semi-circular in cross-section, positioning said first and second C-shaped stacks in flatwise abutment on a common plane such that their respective air-gap spaces are in mutually facing relationship and together form an air-gap, and fastening said C-shaped stacks tightly together in their flatwise abutment position.
Claim 3
Dependent Claim
38 words
The method set forth in claim 1 wherein said air-gap formed by said facing air-gap spaces is generally cylindrical in shape, and including the step of machining said air-gap to form said cylindrical air-gap into a conical shape.
Claim 4
Dependent Claim
25 words
The method set forth in claim 1 wherein said stacks of strips are bent around an oblong mandrel during their formation into said C-shaped configuration.
Claim 5
Dependent Claim
29 words
The method set forth in claim 1 including clamping said C-shaped stacks together in a fixture to position them in said flatwise abutment, and then welding said stacks together.
Claim 6
Dependent Claim
22 words
The method set forth in claim 4 wherein said C-shaped stacks are strip welded so as to prevent them from straightening out.
Claim 7
Dependent Claim
16 words
The method set forth in claim 1 including the step of stress relieving said C-shaped stacks.
Claim 8
Dependent Claim
30 words
The method set forth in claim 1 wherein said air-gap formed by said facing air-gaped spaces is generally circular in cross-section on a plane perpendicular to the axis of reciprocation.