Claims Analysis
Total Claims: 14
Claim 1
Independent Claim
244 words
A tube reduction apparatus for continuously sensing the wall thickness of a tube at various locations around its periphery as it is being reduced in diameter and wall thickness at normal drawing speeds comprising a drawing die assembly including a die body having a die nib member rigidly locked therein, said die nib member having a cylindrical, internal, axially positioned land portion which defines its minimum internal diameter and a generally conical lead-in portion, the internal walls of which smoothly blend into the internal wall defined by the land portion, said lead-in portion and said land portion being adapted to cooperate with both a lubricant coated tube to be drawn which has an outer diameter greater than that of the land portion and with a mandrel located inside the tube to reduce the outer diameter of the tube to a dimension approximately equal to the internal diameter of the land portion, tube wall thickness sensing means including at least three sensing elements located in said die body at angularly spaced positions around the outer circumference of said die nib member in radial alignment with said land portion but spaced therefrom, said sensing elements each being adapted to produce signals representative of the instantaneous wall thickness of the portion of the tube passing inwardly of them, said sensing elements being at all times physically isolated from the tube and lubricant and thus protected from damage by the tube or from contaminating particles in said lubricant.
Claim 2
Dependent Claim
244 words
A tube reduction apparatus for continuously sensing the wall thickness of a tube at various locations around its periphery as it is being reduced in diameter and wall thickness at normal drawing speeds comprising a drawing die assembly including a die body having a die nib member rigidly locked therein, said die nib member having a cylindrical, internal, axially positioned land portion which defines its minimum internal diameter and a generally conical lead-in portion, the internal walls of which smoothly blend into the internal wall defined by the land portion, said lead-in portion and said land portion being adapted to cooperate with both a lubricant coated tube to be drawn which has an outer diameter greater than that of the land portion and with a mandrel located inside the tube to reduce the outer diameter of the tube to a dimension approximately equal to the internal diameter of the land portion, tube wall thickness sensing means including at least three sensing elements located in said die body at angularly spaced positions around the outer circumference of said die nib member in radial alignment with said land portion but spaced therefrom, said sensing elements each being adapted to produce signals representative of the instantaneous wall thickness of the portion of the tube passing inwardly of them, said sensing elements being at all times physically isolated from the tube and lubricant and thus protected from damage by the tube or from contaminating particles in said lubricant.
Claim 3
Dependent Claim
12 words
The apparatus of claim 1 wherein said sensing elements comprise ultrasonic transducers.
Claim 4
Dependent Claim
16 words
The apparatus of claim 1 wherein said tube wall thickness sensing means comprises four sensing elements.
Claim 5
Dependent Claim
16 words
The apparatus of claim 3 wherein said four sensing elements are positioned in two opposed pairs.
Claim 6
Dependent Claim
34 words
The apparatus of claim 2 wherein said ultrasonic transducers are of the direct contact type and are mounted in said die body in contact with the outer peripheral surface of said die nib member.
Claim 7
Dependent Claim
29 words
The apparatus of claim 5 wherein said die nib member has flat areas formed on its outer surface which are in parallel contacting relation with crystals in said transducers.
Claim 8
Dependent Claim
56 words
The apparatus of claim 6 wherein said transducers are threadedly mounted in said die body with sufficient looseness in the threads to permit the transducer body to be moved slightly in a gimbal fashion as the flat crystal end portion thereof is moved into parallel engaging contact with a flat area on said die nib member.
Claim 9
Dependent Claim
62 words
The apparatus of claim 5 wherein said die nib member is made of an acoustically attenuative material such as tungsten carbide and said transducers have a flat crystal end portion which is coated with a first outer coating of electrode material and with a second outer coating of a viscous acoustic couplant to provide a grounded contact with said die nib member.
Claim 10
Dependent Claim
24 words
The apparatus of claim 8 wherein said electrode material comprises a layer of conductive silver paint and said acoustic couplant is a jelly-like substance.
Claim 11
Dependent Claim
23 words
The apparatus of claim 9 wherein said first coating is approximately 1 mil thick and said second coating is approximately 10 mils thick.
Claim 12
Dependent Claim
40 words
The apparatus of claim 1 wherein the signals from said sensing elements are transmitted to a plurality of wall thickness gages, the output of which is transmitted to one or more recording devices which may record the sensed wall thickness.
Claim 13
Dependent Claim
48 words
The apparatus of claim 11 wherein the signals from said wall thickness gages are first transmitted to an analog-digital convertor then to a digital computer, and simultaneously to a strip chart recorder which displays a continuous trace of the thickness of the wall underneath one or more sensors.
Claim 14
Dependent Claim
47 words
The apparatus of claim 12 wherein the signals from said digital computer are also transmitted to a data recording system which provides a permanent record of the wall thickness of the tube being drawn at spaced points along its length and at spaced locations around its periphery.