Apparatus for induction heating of metal plates with holes

Claim 2

A flux concentrator for induction heating of preselected areas of metal plates, said flux concentrator comprising a transformer; said transformer comprising a single winding secondary coil form in the form of a thick wall tubular body of a selected height, said body having remote end faces, said body being interrupted by an axial slot extending from the exterior of said body to the interior thereof for the full height of said body, and a multiple winding primary coil wrapped around the exterior of said secondary coil form with the windings of said primary coil bridging said slot; and a nosepiece overlying one of said coil form end faces in electrical conducting relation, said nosepiece being in the form of a generally axially coextensive cover plate for said coil form and having a longitudinal slot therein for the full height thereof, said nosepiece slot being in alignment with said coil form slot with a portion of said nosepiece slot forming an axial extension of said coil form slot, and a shield telescoped over said primary coil for preventing radio-frequency currents from being introduced into adjacent machinery.

Claim 3

The flux concentrator of claim 1 together with a coolant coil bonded to walls of said shield.

Claim 4

A flux concentrator for induction heating of preselected areas of metal plates, said flux concentrator comprising a transformer; said transformer comprising a single winding secondary coil form in the form of a thick wall tubular body of a selected height, said body being interrupted by an axial slot extending from the exterior of said body to the interior thereof for the full height of said body, and a multiple winding primary coil wrapped around the exterior of said secondary coil form with the windings of said primary coil bridging said slot; and a nosepiece overlying one end of said coil form in electrical conducting relation, said nosepiece having a longitudinal slot therein for the full height thereof, said nosepiece slot being in alignment with said coil form slot with a portion of said nosepiece slot forming an axial extension of said coil form slot, said nosepiece being of a hollow construction, and said coil form having coolant flow passages therein disposed on opposite sides of said axial slot and opening into said nosepiece on opposite sides of said nosepiece longitudinal slot.

Claim 5

A flux concentrator for induction heating of preselected areas of metal plates, said flux concentrator comprising a transformer; said transformer comprising a single winding secondary coil form in the form of a thick wall tubular body of a selected height, said body being interrupted by an axial slot extending from the exterior of said body to the interior thereof for the full height of said body, and a multiple winding primary coil wrapped around the exterior of said secondary coil form with the windings of said primary coil bridging said slot; and a nosepiece overlying one end of said coil form in electrical conducting relation, said nosepiece having a longitudinal slot therein for the full height thereof, said nosepiece slot being in alignment with said coil form slot with a portion of said nosepiece slot forming an axial extension of said coil form slot, said nosepiece being of a hollow construction, and said coil form having coolant flow passages therein disposed on opposite sides of said axial slot and opening into said nosepiece on opposite sides of said nosepiece longitudinal slot.

Claim 6

A flux concentrator for induction heating of preselected areas of metal plates, said flux concentrator comprising a transformer; said transformer comprising a single winding secondary coil form in the form of a thick wall tubular body of a selected height, said body having remote end faces, said body being interrupted by an axial slot extending from the exterior of said body to the interior thereof for the full height of said body, and a multiple winding primary coil wrapped around the exterior of said secondary coil form with the windings of said primary coil bridging said slot; and a nosepiece overlying one of said coil form end faces in electrical conducting relation, said nosepiece having a longitudinal slot therein for the full height thereof, said nosepiece slot being in alignment with said coil form slot with a portion of said nosepiece slot forming an axial extension of said coil form slot, said coil form being substantially filled with a core, and said nosepiece opposing one end of said core, said coil form being generally rectangular in cross-section and including two sides and two ends, said axial slot being formed in one of said two ends, and ferrite-containing pieces being positioned in overlying relation to said coil form sides between said coil form and said nosepiece to reduce the reluctance of magnetic path between said nosepiece and said core.

Claim 7

A flux concentrator for induction heating of preselected areas of metal plates, said flux concentrator comprising a transformer; said transformer comprising a single winding secondary coil form in the form of a thick wall tubular body of a selected height, said body having remote end faces, said body being interrupted by an axial slot extending from the exterior of said body to the interior thereof for the full height of said body, and a multiple winding primary coil wrapped around the exterior of said secondary coil form with the windings of said primary coil bridging said slot; and a nosepiece overlying one of said coil form end faces in electrical conducting relation, said nosepiece having a longitudinal slot therein for the full height thereof, said nosepiece slot being in alignment with said coil form slot with a portion of said nosepiece slot forming an axial extension of said coil form slot, said coil form being substantially filled with a core, and said nosepiece opposing one end of said core, said coil form being generally rectangular in cross-section and including two sides and two ends, said axial slot being formed in one of said two ends, and ferrite-containing pieces being positioned in overlying relation to said coil form sides between said coil form and said nosepiece to reduce the reluctance of magnetic path between said nosepiece and said core.

Claim 8

The flux concentrator of claim 4 wherein said coil form and said core are seated on a conductive base, and ferrite-containing pieces are positioned between said coil form sides and said base.

Claim 9

A flux concentrator for induction heating of preselected areas of metal plates, said flux concentrator comprising a transformer; said transformer comprising a single winding secondary coil form in the form of a thick wall tubular body of a selected height, said body being interrupted by an axial slot extending from the exterior of said body to the interior thereof for the full height of said body, and a multiple winding primary coil wrapped around the exterior of said secondary coil form with the windings of said primary coil bridging said slot; and a nosepiece overlying one end of said coil form in electrical conducting relation, said nosepiece having a longitudinal slot therein for the full height thereof, said nosepiece slot being in alignment with said coil form slot with a portion of said nosepiece slot forming an axial extension of said coil form slot, said coil form being substantially filled with a core, and said nosepiece opposing one end of said core, said coil form being seated on a base, and a resilient element being positioned between said core and said base to assure contact between said core and said nosepiece.

Claim 10

A flux concentrator for induction heating of preselected areas of metal plates, said flux concentrator comprising a transformer; said transformer comprising a single winding secondary coil form in the form of a thick wall tubular body of a selected height, said body being interrupted by an axial slot extending from the exterior of said body to the interior thereof for the full height of said body, and a multiple winding primary coil wrapped around the exterior of said secondary coil form with the windings of said primary coil bridging said slot; and a nosepiece overlying one end of said coil form in electrical conducting relation, said nosepiece having a longitudinal slot therein for the full height thereof, said nosepiece slot being in alignment with said coil form slot with a portion of said nosepiece slot forming an axial extension of said coil form slot, said coil form being substantially filled with a core, and said nosepiece opposing one end of said core, said coil form being seated on a base, and a resilient element being positioned between said core and said base to assure contact between said core and said nosepiece.

Claim 11

A flux concentrator for induction heating of preselected areas of metal plates, said flux concentrator comprising a transformer; said transformer comprising a single winding secondary coil form in the form of a thick wall tubular body of a selected height, said body being interrupted by an axial slot extending from the exterior of said body to the interior thereof for the full height of said body, and a multiple winding primary coil wrapped around the exterior of said secondary coil form with the windings of said primary coil bridging said slot; and a nosepiece overlying one end of said coil form in electrical conducting relation, said nosepiece having a longitudinal slot therein for the full height thereof, said nosepiece slot being in alignment with said coil form slot with a portion of said nosepiece slot forming an axial extension of said coil form slot, said coil form being substantially filled with a core, and said nosepiece opposing one end of said core, said nosepiece including a mounting plate portion generally corresponding to the cross-section of said coil form and a raised workpiece opposing portion generally overlying said core, and said longitudinal slot being formed in both said mounting plate and said raised portion.

Claim 12

A flux concentrator for induction heating of preselected areas of metal plates, said flux concentrator comprising a transformer; said transformer comprising a single winding secondary coil form in the form of a thick wall tubular body of a selected height, said body being interrupted by an axial slot extending from the exterior of said body to the interior thereof for the full height of said body, and a multiple winding primary coil wrapped around the exterior of said secondary coil form with the windings of said primary coil bridging said slot; and a nosepiece overlying one end of said coil form in electrical conducting relation, said nosepiece having a longitudinal slot therein for the full height thereof, said nosepiece slot being in alignment with said coil form slot with a portion of said nosepiece slot forming an axial extension of said coil form slot, said coil form being substantially filled with a core, and said nosepiece opposing one end of said core, said nosepiece including a mounting plate portion generally corresponding to the cross-section of said coil form and a raised workpiece opposing portion generally overlying said core, and said longitudinal slot being formed in both said mounting plate and said raised portion.

Claim 13

The flux concentrator of claim 7 wherein said longitudinal slot terminates in said raised portion.

Claim 14

The flux concentrator of claim 7 wherein said raised portion includes a base area, and there being formed in said base area a transverse slot intersecting said longitudinal slot and extending through both said mounting plate portion and said raised portion.

Claim 15

The flux concentrator of claim 9 wherein there are ferrite-containing plates in said longitudinal slot and said transverse slot in said raised portion and extending down into said mounting plate portion.

Claim 16

The flux concentrator of claim 7 wherein a ferrite-containing plate bridges said longitudinal slot in said mounting plate portion adjacent said raised portion and overlying said coil form axial slot.

Claim 17

A nosepiece for a flux concentrator, said nosepiece comprising a mounting place portion and a raised workpiece opposing portion carried by said mounting plate portion with a peripheral part of said mounting plate portion extending entirely around said raised portion, said nosepiece having a longitudinal slot therein opening entirely therethrough, said slot extending from an edge of said mounting plate portion into and through at least a major part of said raised portion.

Claim 18

A nosepiece for a flux concentrator, said nosepiece comprising a mounting place portion and a raised workpiece opposing portion carried by said mounting plate portion with a peripheral part of said mounting plate portion extending entirely around said raised portion, said nosepiece having a longitudinal slot therein opening entirely therethrough, said slot extending from an edge of said mounting plate portion into and through at least a major part of said raised portion.

Claim 19

The nosepiece of claim 12 wherein said slot terminates in said raised portion.

Claim 20

The nosepiece of claim 12 wherein said raised portion includes a base area, and there being formed in said base area a transverse slot intersecting said longitudinal slot and extending through both said mounting plate portion and said raised portion.

Claim 21

The nosepiece of claim 14 wherein there are ferrite-containing plates in said longitudinal slot and said transverse slot in said raised portion and extending down into said mounting plate portion.

Claim 22

The nosepiece of claim 12 wherein a ferrite-containing plate bridges said longitudinal slot in said mounting plate portion adjacent said raised portion and overlying said core form axial slot.

Claim 23

The nosepiece of claim 12 wherein a ferrite-containing plate is disposed within said slot in said raised portion and extending down into said mounting plate portion.