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US4195008A Expired / Lapsed US ⏱️ 0.0 years remaining

Latex extended with grafted mineral oil

Assignee: Aerojet Rocketdyne Holdings Inc
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Filing: 1979-03-02
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Granted: 1980-03-25
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Expires: 1999-03-02
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Abstract

Abstract Free-radical graft polymerization of an unsaturated monomer like acrylic acid, methacrylic acid and so forth on mineral oils such as rubber processing and/or extending oils provides a "grafted oil" which can be used to extend polymers such as carboxylated SBR latices with substantial retention of their original adhesive properties. These grafted modified oils, also, can be used as seeds or emulsifiers, when emulsified, in emulsion polymerization. These grafted oils can be used as plasticizers for plastics and dry rubbers.

Inventors

  • 👤 David P. Gruber

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 09:37
CPC Classifications
C; C08; C08L; C08L21/00; C08F; C08F2/00; C08F2/12; C08F2/16; C08F2/22; C08F2/24; C08F2/26; C08F289/00; C08L13/00; C08L13/02; C08L21/02; C08L57/00; C08L57/06; C08L57/10; C08L51/00; C08L9/00; C08L9/06

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 163 words
A rubber processing petroleum oil containing, per 100 parts by weight of said oil, graft polymerized to said oil from about 2 to 20 parts by weight of at least one ethylenically unsaturated monomer selected from the group consisting of acrylic acid, methacrylic acid, maleic acid, fumaric acid, vinyl benzoic acid, α-chloroacrylic acid, crotonic acid and itaconic acid, said oil having: (1) a pour point below about 30° C., (2) a SUS viscosity at about 38° C. of from about 40 to 27,000, (3) a molecular weight of from about 220 to 2,400, (4) a clay-gel molecular analysis of % by weight of from about 0 to 0.1 asphaltenes, from about 0.2 to 18 polar compounds, from about 10 to 80 aromatic compounds and from about 10 to 90 saturated compounds and (5) a carbon type analysis of from about 3 to 47% aromatic carbon atoms, from about 19 to 44% naphthenic carbon atoms and from about 31 to 73% paraffinic carbon atoms.
Claim 2
Dependent Claim 163 words
A rubber processing petroleum oil containing, per 100 parts by weight of said oil, graft polymerized to said oil from about 2 to 20 parts by weight of at least one ethylenically unsaturated monomer selected from the group consisting of acrylic acid, methacrylic acid, maleic acid, fumaric acid, vinyl benzoic acid, α-chloroacrylic acid, crotonic acid and itaconic acid, said oil having: (1) a pour point below about 30° C., (2) a SUS viscosity at about 38° C. of from about 40 to 27,000, (3) a molecular weight of from about 220 to 2,400, (4) a clay-gel molecular analysis of % by weight of from about 0 to 0.1 asphaltenes, from about 0.2 to 18 polar compounds, from about 10 to 80 aromatic compounds and from about 10 to 90 saturated compounds and (5) a carbon type analysis of from about 3 to 47% aromatic carbon atoms, from about 19 to 44% naphthenic carbon atoms and from about 31 to 73% paraffinic carbon atoms.
Claim 3
Dependent Claim 51 words
An oil according to claim 1 in which the amount of said monomer is from about 5 to 15 parts by weight, and in which said oil has a SUS viscosity at about 38° C. of from about 40 to 7,000 and a molecular weight of from about 220 to 720.
Claim 4
Dependent Claim 18 words
An oil according to claim 2 which has been emulsified with water and a water soluble alkaline material.
Claim 5
Dependent Claim 14 words
An oil according to claim 3 in which said alkaline material is ammonium hydroxide.
Claim 6
Dependent Claim 13 words
An oil according to claim 4 in which said monomer is acrylic acid.
Claim 7
Dependent Claim 207 words
A composition of matter comprising an aqueous alkaline emulsion of, on a dry weight basis, (A) 100 parts by weight of a flexible crosslinkable COOH-containing polymer and (B) from about 5 to 40 parts by weight of an extender for said polymer, said extender comprising a rubber processing oil containing, per 100 parts by weight of said oil, graft polymerized to said oil from about 2 to 20 parts by weight of at least one ethylenically unsaturated monomer selected from the group consisting of acrylic acid, methacrylic acid, maleic acid, fumaric acid, vinyl benzoic acid, α-chloroacrylic acid, crotonic acid and itaconic acid, said oil having: (1) a pour point below about 30° C., (2) a SUS viscosity at about 38° C. of from about 40 to 27,000, (3) a molecular weight of from about 220 to 2,400, (4) a clay-gel molecular analysis of % by weight of from about 0 to 0.1 asphaltenes, from about 0.2 to 18 polar compounds, from about 10 to 80 aromatic compounds and from about 10 to 90 saturated compounds, and (5) a carbon type analysis of from about 3 to 47% aromatic carbon atoms, from about 19 to 44% naphthenic carbon atoms and from about 31 to 73% paraffinic carbon atoms.
Claim 8
Dependent Claim 207 words
A composition of matter comprising an aqueous alkaline emulsion of, on a dry weight basis, (A) 100 parts by weight of a flexible crosslinkable COOH-containing polymer and (B) from about 5 to 40 parts by weight of an extender for said polymer, said extender comprising a rubber processing oil containing, per 100 parts by weight of said oil, graft polymerized to said oil from about 2 to 20 parts by weight of at least one ethylenically unsaturated monomer selected from the group consisting of acrylic acid, methacrylic acid, maleic acid, fumaric acid, vinyl benzoic acid, α-chloroacrylic acid, crotonic acid and itaconic acid, said oil having: (1) a pour point below about 30° C., (2) a SUS viscosity at about 38° C. of from about 40 to 27,000, (3) a molecular weight of from about 220 to 2,400, (4) a clay-gel molecular analysis of % by weight of from about 0 to 0.1 asphaltenes, from about 0.2 to 18 polar compounds, from about 10 to 80 aromatic compounds and from about 10 to 90 saturated compounds, and (5) a carbon type analysis of from about 3 to 47% aromatic carbon atoms, from about 19 to 44% naphthenic carbon atoms and from about 31 to 73% paraffinic carbon atoms.
Claim 9
Dependent Claim 51 words
A composition according to claim 6 in which the amount of said monomer is from about 5 to 15 parts by weight and in which said oil has a SUS viscosity at about 38° C. of from about 40 to 7,000 and a molecular weight of from about 220 to 720.
Claim 10
Dependent Claim 18 words
A composition according to claim 7 in which the alkaline material in said emulsion comprises NH 4 OH.
Claim 11
Dependent Claim 23 words
A composition according to claim 8 in which said polymer is a COOH--containing butadiene--1,3/styrene copolymer and in which said monomer is acrylic acid.
Claim 12
Independent Claim 184 words
A method which comprises under an inert atmosphere at a temperature and for a time sufficient to and using a free-radical catalyst in an amount sufficient to effect polymerization, graft polymerizing from about 2 to 20 parts by weight of at least one ethylenically unsaturated monomer selected from the group consisting of acrylic acid, methacrylic acid, maleic acid, fumaric acid, vinyl benzoic acid, α-chloroacrylic acid, crotonic acid and itaconic acid, on 100 parts by weight of a rubber processing petroleum oil having: (1) a pour point below about 30° C., (2) a SUS viscosity at about 38° C. of from about 40 to 27,000, (3) a molecular weight of from about 220 to 2,400, (4) a clay-gel molecular analysis of % by weight of from about 0 to 0.1 asphaltenes, from about 0.2 to 18 polar compounds, from about 10 to 80 aromatic compounds, and from about 10 to 90 saturated compounds, and (5) a carbon type analysis of from about 3 to 47% aromatic carbon atoms, from about 19 to 44% naphthenic carbon atoms and from about 31 to 73% paraffinic carbon atoms.
Claim 13
Independent Claim 184 words
A method which comprises under an inert atmosphere at a temperature and for a time sufficient to and using a free-radical catalyst in an amount sufficient to effect polymerization, graft polymerizing from about 2 to 20 parts by weight of at least one ethylenically unsaturated monomer selected from the group consisting of acrylic acid, methacrylic acid, maleic acid, fumaric acid, vinyl benzoic acid, α-chloroacrylic acid, crotonic acid and itaconic acid, on 100 parts by weight of a rubber processing petroleum oil having: (1) a pour point below about 30° C., (2) a SUS viscosity at about 38° C. of from about 40 to 27,000, (3) a molecular weight of from about 220 to 2,400, (4) a clay-gel molecular analysis of % by weight of from about 0 to 0.1 asphaltenes, from about 0.2 to 18 polar compounds, from about 10 to 80 aromatic compounds, and from about 10 to 90 saturated compounds, and (5) a carbon type analysis of from about 3 to 47% aromatic carbon atoms, from about 19 to 44% naphthenic carbon atoms and from about 31 to 73% paraffinic carbon atoms.
Claim 14
Dependent Claim 21 words
A method according to claim 10 containing the additional step of emulsifying the grafted oil with water and an alkaline material.
Claim 15
Dependent Claim 50 words
A method according to claim 10 in which the amount of monomer is from about 5 to 15 parts by weight and in which said oil has a SUS viscosity at about 38° C. of from about 40 to 7,000 and a molecular weight of from about 220 to 720.
Claim 16
Dependent Claim 21 words
A method according to claim 12 containing the additional step of emulsifying the grafted oil with water and an alkaline material.
Claim 17
Dependent Claim 15 words
A method according to claim 13 in which said alkaline material comprises NH 4 OH.
Claim 18
Dependent Claim 32 words
A method according to claim 14 containing the further additional step of adding to said emulsion an aqueous alkaline latex of a COOH--containing butadiene--1,3/styrene copolymer and wherein said monomer is acrylic acid.

References Cited (Backward Citations)

US2462792A Cited
GB843182A Cited
US3479313A Cited
GB1309467A Cited
US3817899A Cited
US3965018A Cited
US3928171A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-03-25 1983-09-24 1984-03-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-03-25 1987-09-24 1988-03-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-03-25 1991-09-24 1992-03-25 $7700.00 Window Closed / Lapsed

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