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US4193828A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming carbon composites

Assignee: Fiber Materials Inc
•
Filing: 1978-06-12
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Granted: 1980-03-18
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Expires: 1998-06-12
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Abstract

Abstract The ablative response at predetermined locations in a carbon-carbon reinforced composite material are selectively modified by one or more implants of a compatible, non-carbon material disposed at selected sites in the material. The implants of non-carbon material, which should have a melting point below the sublimation temperature of the surrounding carbon matrix and thermal expansibility having a force below the strength of the surrounding carbon matrix, preferably are arranged essentially parallel to one another at selected axial sites in the direction of expected thermal flux.

Inventors

  • 👤 Peter R. Moores
  • 👤 James E. Shoffner

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 08:20
CPC Classifications
B; B29; B29C; B29C70/00; B29C70/04; B29C70/06; B29C70/10; B29C70/16; B29C70/24; C; C04; C04B; C04B35/00; C04B35/71; C04B35/74; C04B35/76; C04B35/78; C04B35/80; C04B35/83; Y; Y10; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249924; Y10T428/249928; Y10T428/30

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 88 words
A method of forming a carbon-composite, comprising the steps of: providing a carbon fiber body, implanting columns of refractory metal at selected positions within said body, impregnating said body with a carbonizable binder material, and heating the impregnated body under pressure so as to (1) carbonize said binder and (2) simultaneously convert said metal in situ to refractory metal carbides having (a) a melting point below the sublimation temperature of the surrounding composite and (b) a thermal expansibility having a force below the strength of the surrounding composite.
Claim 2
Independent Claim 88 words
A method of forming a carbon-composite, comprising the steps of: providing a carbon fiber body, implanting columns of refractory metal at selected positions within said body, impregnating said body with a carbonizable binder material, and heating the impregnated body under pressure so as to (1) carbonize said binder and (2) simultaneously convert said metal in situ to refractory metal carbides having (a) a melting point below the sublimation temperature of the surrounding composite and (b) a thermal expansibility having a force below the strength of the surrounding composite.
Claim 3
Dependent Claim 49 words
A method in accordance with claim 1 wherein said body is impregnated with said binder prior to implanting said columns of refractory metal, and said implanting step includes drilling holes in said impregnated body so as to accommodate said, refractory metal and back-filling said holes with said refractory metal.
Claim 4
Dependent Claim 36 words
A method in accordance with claim 1 wherein said body comprises an array of carbon filbers and said columns are in the form of metal wires, including the step of weaving said columns into said array.
Claim 5
Dependent Claim 24 words
A method in accordance with claim 1 wherein said refractory metal is selected from the group consisting of tantalum, tungsten, titanium, rhenium, and silicon.
Claim 6
Dependent Claim 23 words
A method in accordance with claim 1 including the step of substantially aligning said columns essentially parallel to one another in said body.
Claim 7
Dependent Claim 20 words
A method according to claim 1 wherein said columns comprise between about 5 and 25 volume percent of said carbon-composite.

References Cited (Backward Citations)

US3498929A Cited
US3904464A Cited
US3955602A Cited
US3672936A Cited
US3556922A Cited
US3749138A Cited
US3900675A Cited
US3991248A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-03-18 1983-09-17 1984-03-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-03-18 1987-09-17 1988-03-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-03-18 1991-09-17 1992-03-18 $7700.00 Window Closed / Lapsed

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