Polymer compositions having enhanced low temprature impact resistance on ageing

Claim 2

In a vinyl halide-graft-hydrocarbon polyolefin polymer composition capable of being molded to an impact resistant article, the improvement wherein the composition comprises a block thermoplastic elastomer wherein the major proportion of the monomer units are residues of a mono-alkenyl arene of the benzene or naphthalene series of 8 to 20 carbon atoms and a conjugated alkadiene hydrocarbon of 4 to 10 carbon atoms, the proportion of block elastomer being about 1% to 20% based on the combined weight of the graft polymer and the block elastomer.

Claim 3

The composition of claim 1 wherein the alkenyl arene is of the benzene series and the vinyl halide-hydrocarbon polyolefin graft polymer is the product of the free radical liquid phase bulk polymerization of vinyl halide monomer alone or in combination with up to 50% based on the total weight of monomer of another ethylenically unsaturated monomer copolymerizable to the vinyl halide and about 0.05% to about 20%, based on said vinyl halide monomer, of a trunk polymer consisting essentially of an olefin polymer of a weight average molecular weight of about 50,000 to about 1,000,000 which is selected from the group consisting of: (A) a homopolymer of an aliphatic hydrocarbon olefin monomer of 2 to 8 carbon atoms; (B) a copolymer of 2 or more of said olefin monomers; and (C) a polymer of at least one of said olefin monomers and up to about 15%, based on the weight of the polymer, of a non-conjugated aliphatic hydrocarbon polyene of 4 to 18 carbon atoms wherein all of the carbon-to-carbon double bonds do not form a conjugated system, said olefin polymer being soluble, partially soluble or dispersable in said polymerization reaction.

Claim 4

The composition of claim 2 wherein the vinyl halide is vinyl chloride, the alkenyl arene is a hydrocarbon and the ratio of alkenyl arene monomer residues to conjugated alkadiene monomer residues in the block elastomer is about 1:1 to about 1:10.

Claim 5

The composition of claim 3 wherein the conjugated alkadiene is 1,3-butadiene or isoprene and the alkenyl arene compound is a vinyl arene.

Claim 6

The composition of claim 4 wherein the block elastomer is present at a proportion of about 1% to about 15%, the conjugated alkadiene is 1,3-butadiene, the vinyl area is styrene and the ratio of styrene residues to 1,3-butadiene residues in the block polymer is about 1:1.5 to about 1:2.3.

Claim 7

The composition of claim 5 wherein the proportion of the block elastomer is about 2% to about 10%, the vinyl halide graft polymer is prepared by polymerization in the presence of about 1 to about 20% of the olefin trunk polymer and the olefin trunk polymer has a weight average molecular weight of about 50,000 to about 300,000.

Claim 8

The composition of claim 6 wherein the olefin trunk polymer is a copolymer of two aliphatic hydrocarbon olefin monomers.

Claim 9

The composition of claim 7 wherein the olefin trunk polymer is an ethylene-propylene copolymer.

Claim 10

The composition of claim 6 wherein the olefin trunk polymer is a polymer of at least one aliphatic hydrocarbon olefin monomer and a non-conjugated aliphatic hydrocarbon polyene.

Claim 11

The composition of claim 9 wherein the olefin trunk polymer is a terpolymer of two aliphatic hydrocarbon olefin monomers and the non-conjugated polyene, and said non-conjugated polyene is a diene present in said trunk polymer in a proportion up to about 6% based on the weight of said trunk polymer.

Claim 12

The composition of claim 10 wherein the trunk polymer is an ethylene-propylene-ethylidene norbornene terpolymer.

Claim 13

The composition of claim 11 wherein the block elastomer is a styrene-1,3-butadiene radial block elastomer containing a ratio of styrene to 1,3-butadiene of about 1:2.3.

Claim 14

The composition of claim 12 wherein the block elastomer is a styrene-1,3-butadiene radial block elastomer containing a ratio of styrene to 1,3-butadiene of about 1:1.5.

Claim 15

The impact resistant molded article of the composition of claim 1.

Claim 16

A vinyl chloride-graft-polyolefin polymer composition which is capable of being molded to an impact resistant article having enhanced low temperature impact resistance on ageing, comprising a mixture of: (I) a vinyl chloride-graft-polyolefin polymer prepared by free-radical bulk liquid phase polymerization of vinyl chloride in the presence of about 0.05% to about 20% based on the weight of vinyl chloride of a trunk polymer consisting essentially of an olefin polymer of a weight average molecular weight of about 50,000 to about 1,000,000 which is selected from the group consisting of: (A) a homopolymer of an aliphatic hydrocarbon olefin monomer of 2 to 8 carbon atoms, (B) a copolymer of 2 or more of said olefin monomers, and (C) a polymer of at least one of said olefin monomers and up to about 15%, based on the weight of the polymer, of a non-conjugated aliphatic hydrocarbon polyene of 4 to 18 carbon atoms wherein all of the carbon-to-carbon double bonds do not form a conjugated system, said olefin polymer being soluble, partially soluble or dispersable in said polymerization reaction, and (II) a block thermoplastic elastomer of styrene and 1,3-butadiene, the proportion of styrene to 1,3-butadiene in said block elastomer being about 1:1.5 to about 1:2.3 and the proportion of said block elastomer present in the composition being about 2% to about 10% based on the combined weight of the vinyl chloride graft polymer and the block elastomer.

Claim 17

A vinyl chloride-graft-polyolefin polymer composition which is capable of being molded to an impact resistant article having enhanced low temperature impact resistance on ageing, comprising a mixture of: (I) a vinyl chloride-graft-polyolefin polymer prepared by free-radical bulk liquid phase polymerization of vinyl chloride in the presence of about 0.05% to about 20% based on the weight of vinyl chloride of a trunk polymer consisting essentially of an olefin polymer of a weight average molecular weight of about 50,000 to about 1,000,000 which is selected from the group consisting of: (A) a homopolymer of an aliphatic hydrocarbon olefin monomer of 2 to 8 carbon atoms, (B) a copolymer of 2 or more of said olefin monomers, and (C) a polymer of at least one of said olefin monomers and up to about 15%, based on the weight of the polymer, of a non-conjugated aliphatic hydrocarbon polyene of 4 to 18 carbon atoms wherein all of the carbon-to-carbon double bonds do not form a conjugated system, said olefin polymer being soluble, partially soluble or dispersable in said polymerization reaction, and (II) a block thermoplastic elastomer of styrene and 1,3-butadiene, the proportion of styrene to 1,3-butadiene in said block elastomer being about 1:1.5 to about 1:2.3 and the proportion of said block elastomer present in the composition being about 2% to about 10% based on the combined weight of the vinyl chloride graft polymer and the block elastomer.