Electrical connector means

Claim 2

Connector means adapted to be coupled to the electrical conductors in an insulated electrical cable, comprising: a terminal housing adapted to support electrical contact means and to electrically isolate terminal portions of said electrical contact means yet enable access thereto for coupling the conductors to said terminal portions of said electrical contact means; a connector front member adapted to be releasably lockably attached on one side to one side of said terminal housing member, said connector front member being adapted to permit access to contact portions of said electrical contact means on its other side, said terminal housing and said connector front member forming a connector body when coupled together; at least two generally flexible and resilient leg members formed on said connector front member, extending in a direction longitudinally back from its said other side, each said leg member formed with first engaging means adapted to releasably lockably couple said connector front member and said terminal housing together to form said connector body, and each said leg member also being formed with second engaging means; a generally cylindrical connector housing member, said connector housing member adapted to receive said connector body and the cable when coupled to said terminal housing, said connector housing adapted to be releasably lockably attached to said connector body by said second engaging means; and means associated with said connector housing for tighteningly grasping the cable when the conductors are coupled to said terminal portions to retain the cable fixed relative to said connector housing; such that said terminal housing, said connector front member and said connector housing can be retained in assembled configuration by said first and second engaging means without threaded fasteners.

Claim 3

Connector means according to claim 1 wherein said leg members and said first and second engaging means are formed integrally with said connector front member.

Claim 4

Connector means according to claim 2 wherein said terminal housing is formed with first abutment means adapted to be engaged by said first engaging means and wherein said first engaging means comprise first latching means adapted to abut said first abutment means when said terminal housing is releasably lockably coupled to said connector front member, such that when said first latching means are located in abutting relation with said first abutment means, disengagement of said terminal housing from said connector front is substantially prevented.

Claim 5

Connector means according to claim 3 wherein said connector housing is formed with second abutment means adapted to be engaged by said second coupling means and wherein said second engaging means comprise second latching means adapted to abut said second abutment means when said connector body is lockably coupled to said connector housing, such that when said second latching means are located in abutting relation with said second abutment means, disengagement of said connector housing from said connector body is substantially prevented.

Claim 6

Connector means according to claim 3 wherein said first latching means comprise a pair of projections extending outwardly from the longitudinally extending side edges of said leg member, and wherein said terminal housing is formed with a pair of slots positioned therein to slidably receive said leg members during assembly of said connector body, each said slot formed with a pair of radially outwardly sloping ledge portions on its longitudinally extending side walls, each said sloped ledge portion terminating to form an abutment surface extending generally perpendicular to said slot at the back end of each ledge, such that as said terminal housing and said connector front member are being coupled together, said leg members are generally slidably received in said slots and said projections ride along said ledge portions to force said legs members radially outwardly apart until said projections resiliently snap radially inwardly generally in a ratchet-like manner, behind said abutment surfaces, whereby said projections bear against said abutment surfaces to prevent separation of said terminal housing and said connector front member.

Claim 7

Connector means according to claim 5 wherein said ledges slope radially outwardly towards the outer surface of said terminal housing before terminating at said first abutment means.

Claim 8

Connector means according to claim 5 wherein the free end of each leg member is formed with sear means extending radially outwardly therefrom and wherein said connector housing is formed with lip means positioned to correspond to each said sear means such that as said connector body and said connector housing are being coupled together, said sear means and said lip means are coupled in a generally ratchet-like manner, whereby said engaged sear and lip means prevent separation of said connector body and said connector housing.

Claim 9

Connector means according to claim 7 wherein said lip means are provided by apertures formed in said connector housing, said apertures adapted to expose a portion of said sear means when said connector body and said connector housing are coupled together such that when separation of said connector body and said connector housing is desired, said sear means can be pushed radially inwardly past said lip means to disengage said sear means from said lip means and permit separation of said connector body and said connector housing.

Claim 10

Connector means according to claim 8 wherein said cable-securing means comprise a collar member adapted for threadable engagement with said connector housing and chuck means, said chuck means being positioned between said collar and said housing and being adapted to tighteningly grasp the cable as said collar means are threaded onto said connector housing, said chuck means including a number of extension members at least equal to that of said leg members, said extension members adapted to project at least partially behind the free ends of said leg members on the radially inward side thereof when said chuck means have tighteningly grasped the cable, such that radially inward depression of said sear means is substantially resisted by said extension members to substantially prevent inadvertent disassembly of said connector body and said connector housing.

Claim 11

Connector means according to claim 9 which further includes a generally wedge-shaped protuberance formed on the radially inward surface of the free end of each said leg member to abut said extension members when positioned therebehind.

Claim 12

Connector means according to claim 10 wherein said connector front, said leg member, said projections, said sear means and said protuberances are integrally formed from a moldable plastic material.

Claim 13

Connector means according to claim 1 which further includes a relatively elongate terminal screw, said screw having a threaded portion generally at one end and a head at its other end and having a flange between its two ends; wherein said terminal housing is formed with a chamber interior thereof, adapted to support and electrically isolate the terminal portion of an additional electrical contact means, said additional contact terminal portion including a fixed terminal plate affixed to the contact portion of said additional contact means and a movable terminal plate, and wherein said terminal housing is also formed with a slot extending generally radially outwardly to the exterior surface of said terminal housing to provide access to said chamber, said slot having a first surface generally near the radially outermost end of said slot, said first surface adapted to abut the radially inward surface of said screw head, and a second surface radially inward of said first surface, said second surface adapted to abut the radially outward surface of said screw flange, such that the threaded end of said screw can be freely inserted through an unthreaded borehole formed in the said terminal plate and threaded into a threaded borehole formed in said movable terminal plate for bringing the terminal plates together to enabling wire clamp termination of a conductor in the cable to said additional electrical contact means.

Claim 14

Connector means according to claim 12 wherein said additional electrical contact means is the ground contact of said connector means and is located generally at the center of the front face of said connector front and wherein the conductor wired thereto is the ground conductor, such that the ground conductor can be simply wired to the ground contact.

Claim 15

An electrical connector assembly for coupling the conductors of two insulated electrical cables, comprising: a first terminal housing adapted to support male electrical contact means and to electrically isolate terminal portions of said male electrical contact means yet enable access to said male terminal portions for coupling to the conductors of one cable; a first connector front member adapted to be releasably lockably coupled on one side to one side of said first terminal housing member, said first terminal housing and said first connector front member forming a male connector body when coupled together, said first connector front member adapted to expose blade portions of said male electrical contact means on its other side, and said first connector front member formed with at least two generally flexible and resilient leg members extending longitudinally back from its said other side, each said leg member being formed with first engaging means adapted to releasably lockably couple said first connector front member to said male terminal housing together to form said male connector body, and each said leg member also being formed with second engaging means; a second terminal housing adapted to support female electrical contact means and to electrically isolate terminal portions of said female electrical contact means yet enable access to said female terminal portion for coupling to the conductors of the other cable; a second connector front member adapted to be releasably lockably attached on one side to one side of said second terminal housing, said second terminal housing and said second connector front member forming a female connector body when coupled together, the other side of said second connector front being adapted to permit engagement between receptacle portions of said female contact means and said male contact blades, and said second connector front member formed with at least two generally flexible and resilient leg members extending longitudinally back from its said other side, each said leg member being formed with first engaging means adapted to releasably lockably couple said second connector front member and said second terminal housing together to form said female connector body, and each said leg member also being formed with second engaging means; two generally cylindrical connector housing members, each adapted for receiving the end of one cable and one of said male and female connector bodies, each said connector housing adapted to be releasably lockably engaged by said second engaging means formed on the leg members of the connector body releasably attached thereto for releasably lockably securing the connector body to one said connector housing; and means associated with each said connector housing for tighteningly grasping a cable when coupled to said one connector body to retain the cable fixed relative to the connector housing, such that said first terminal housing, said first connector front member and one said connector housing can be assembled into a male connector member with its said grasping means associated therewith without threaded fasteners, and said second terminal housing, said second connector front member and the other said connector housing can be assembled into a female connector member with its said grasping means associated therewith without threaded fasteners.

Claim 16

An electrical connector assembly for coupling the conductors of two insulated electrical cables, comprising: a first terminal housing adapted to support male electrical contact means and to electrically isolate terminal portions of said male electrical contact means yet enable access to said male terminal portions for coupling to the conductors of one cable; a first connector front member adapted to be releasably lockably coupled on one side to one side of said first terminal housing member, said first terminal housing and said first connector front member forming a male connector body when coupled together, said first connector front member adapted to expose blade portions of said male electrical contact means on its other side, and said first connector front member formed with at least two generally flexible and resilient leg members extending longitudinally back from its said other side, each said leg member being formed with first engaging means adapted to releasably lockably couple said first connector front member to said male terminal housing together to form said male connector body, and each said leg member also being formed with second engaging means; a second terminal housing adapted to support female electrical contact means and to electrically isolate terminal portions of said female electrical contact means yet enable access to said female terminal portion for coupling to the conductors of the other cable; a second connector front member adapted to be releasably lockably attached on one side to one side of said second terminal housing, said second terminal housing and said second connector front member forming a female connector body when coupled together, the other side of said second connector front being adapted to permit engagement between receptacle portions of said female contact means and said male contact blades, and said second connector front member formed with at least two generally flexible and resilient leg members extending longitudinally back from its said other side, each said leg member being formed with first engaging means adapted to releasably lockably couple said second connector front member and said second terminal housing together to form said female connector body, and each said leg member also being formed with second engaging means; two generally cylindrical connector housing members, each adapted for receiving the end of one cable and one of said male and female connector bodies, each said connector housing adapted to be releasably lockably engaged by said second engaging means formed on the leg members of the connector body releasably attached thereto for releasably lockably securing the connector body to one said connector housing; and means associated with each said connector housing for tighteningly grasping a cable when coupled to said one connector body to retain the cable fixed relative to the connector housing, such that said first terminal housing, said first connector front member and one said connector housing can be assembled into a male connector member with its said grasping means associated therewith without threaded fasteners, and said second terminal housing, said second connector front member and the other said connector housing can be assembled into a female connector member with its said grasping means associated therewith without threaded fasteners.

Claim 17

An electrical conductor assembly according to claim 14 wherein said leg members and said first and second engaging means are formed integrally with their said connector front members.

Claim 18

An electrical connector assembly according to claim 15, wherein each said terminal housing is formed with first abutment means adapted to be engaged by said first engaging means and wherein said first engaging means on each said leg member comprise first latching means adapted to abut said first abutment means when said terminal housing is releasably lockably coupled to its corresponding connector front members, such that when said first latching means are located in abutting relation with said first abutment means, disengagement of the terminal housing from its corresponding connector front member is substantially prevented.

Claim 19

A connector assembly according to claim 16 wherein each said connector housing is formed with second abutment means adapted to be engaged by said second engaging means and wherein said second engaging means on each said connector housing comprise second latching means adapted to abut said second abutment means when each said connector body is lockably coupled to its corresponding connector housing, such that when said second latching means are located in abutting relation with said second abutment means, disengagement of said connector housing from its corresponding connector body is substantially prevented.

Claim 20

A connector assembly according to claim 16 wherein said first latching means comprise a pair of projections extending outwardly from the longitudinally extending side walls of each said leg member, and wherein each said terminal housing is formed with a pair of slots positioned therein to slidably receive said leg members during assembly of said connector body, each said slot formed with a pair of radially outwardly sloping ledge portions on its longitudinally extending side walls, each said sloped ledge portion terminating to form an abutment surface extending generally perpendicular to said slot at the back end of each ledge, such that as each said terminal housing and its corresponding connector front member are being attached, said leg members are generally slidably received in said slots and said projections ride along said ledge portions to force said leg members radially outwardly apart until said projections resiliently snap radially inwardly generally in a ratchetlike manner, behind said abutment surfaces, whereby said projections bear against said abutment surfaces to prevent separation of said terminal housing and said connector front member.

Claim 21

A connector assembly according to claim 18 wherein said ledges slope radially outwardly towards the outer surface of each said terminal housing before terminating at said first abutment means.

Claim 22

A connector assembly according to claim 18 wherein the free end of each leg member is formed with sear means extending radially outwardly therefrom and wherein each said connector housing is formed with lip means positioned to correspond to each said sear means such that as each said connector body and its corresponding connector housing are being coupled together, said sear means and said lip means are coupled in a generally ratchet-like manner, whereby said engaged sear and lip means prevent separation of each said connector body and its corresponding connector housing.

Claim 23

A connector assembly according to claim 20 wherein said lip means are provided by apertures formed in each said connector housing, said apertures being adapted to expose a portion of said sear means when each said connector body and its corresponding connector housing are coupled together such that when separation of the connector body from its corresponding connector housing is desired, said sear means can be pushed radially inwardly past said lip means to disengage said sear means from said lip means and permit separation of each said connector body and its corresponding connector housing.

Claim 24

A connector assembly according to claim 21 wherein said cable-securing means for each connector member comprise a collar member adapted for threadable engagement with each said connector housing and chuck means, said chuck means being positioned between said collar and said housing and being adapted to tighteningly grasp a cable as said collar means are threaded onto said connector housing, said chuck means including a number of extension members at least equal to that of said leg members, said extension members adapted to project at least partially behind the free ends of said leg members on the radially inward side thereof when said chuck means have tighteningly grasped the cable, such that radially inward depression of said sear means is substantially resisted by said extension members to substantially prevent inadvertent disassembly of each said connector body and its corresponding connector housing.

Claim 25

A connector assembly according to claim 22 which further includes a generally wedge-shaped protuberance formed on the radially inward surface of the free end of each said leg member to abut said extension members when positioned therebehind.

Claim 26

A connector assembly according to claim 23 wherein each said connector front, its said leg members, its said projections, its said sear means and its said protuberances are integrally formed from a moldable plastic material.