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US4190434A Expired / Lapsed US ⏱️ 0.0 years remaining

Thermal processes for the production of magnesium

Assignee: Francais D'electrometallurgie Soc
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Filing: 1978-06-14
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Granted: 1980-02-26
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Expires: 1998-06-14
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Abstract

Abstract This invention relates to the thermal production of magnesium, using, as source of magnesium oxide, a residual slag from the manufacture of certain carbon-containing chrome irons and, as reducing agent, a ferro-silico-aluminum for carrying out the MAGNETHERM process. Magnesium is obtained with a high degree of purity and in excellent yields, with the recovery of a residual alloy containing chromium and silicon, and the production capacity of a given furnace is increased by about 16% compared with that obtained when using calcined dolomite.

Inventors

  • 👤 Rene Bonfils
  • 👤 Andre Mena
  • 👤 Christian Payn
  • 👤 Louis Septier

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 03:14
CPC Classifications
C; C22; C22B; C22B26/00; C22B26/20; C22B26/22

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 134 words
A thermal process for the production of magnesium in a closed electric furnace in which magnesium oxide and a metallic reducing agent react in the presence of a molten slag to produce magnesium vapors which are transmitted from the reaction furnace to a condensation zone wherein the vapors are condensed to magnesium, the improvement wherein at least a part of the magnesium oxide is introduced into the furnace in the form of a slag from the manufacture of ferro-chromium and which contains at least 20% by weight magnesium oxide and at least 25% by weight aluminum oxide, and in which the molten slag is formed essentially of lime, silica and alumina present in the molecular ratio of CaO/SiO 2 of at least 1.8 and Al 2 O 3 /SiO 2 of at least 0.26.
Claim 2
Dependent Claim 134 words
A thermal process for the production of magnesium in a closed electric furnace in which magnesium oxide and a metallic reducing agent react in the presence of a molten slag to produce magnesium vapors which are transmitted from the reaction furnace to a condensation zone wherein the vapors are condensed to magnesium, the improvement wherein at least a part of the magnesium oxide is introduced into the furnace in the form of a slag from the manufacture of ferro-chromium and which contains at least 20% by weight magnesium oxide and at least 25% by weight aluminum oxide, and in which the molten slag is formed essentially of lime, silica and alumina present in the molecular ratio of CaO/SiO 2 of at least 1.8 and Al 2 O 3 /SiO 2 of at least 0.26.
Claim 3
Dependent Claim 46 words
A process as claimed in claim 1 in which the lime, silica and alumina are present in the molten slag in the molecular ratio of CaO/SiO 2 within the range of 2.2-2.4 and Al 2 O 3 /SiO 2 are present within the range of 0.3-0.33.
Claim 4
Dependent Claim 25 words
The process as claimed in claim 1 in which the metallic reducing agent is a ferro-silico-aluminum metal containing more than 8% by weight of aluminum.
Claim 5
Dependent Claim 17 words
A process as claimed in claim 3 in which the ferro-silico-aluminum contains 15-25% by weight of aluminum.
Claim 6
Dependent Claim 36 words
A process as claimed in claim 1 which includes the additional step of reclaiming the metallic reducing agent as a residual containing chromium and recycling said residual metal for the production of ferro-chromium or crude chromium.
Claim 7
Dependent Claim 32 words
The process as claimed in claim 1 which includes maintaining the slag at a temperature within the range of 1500-1700° C. during the reaction for reducing the magnesium oxide in the slag.
Claim 8
Dependent Claim 26 words
The method as claimed in claim 1 which includes the step of maintaining the pressure in the closed electric furnace within the range of 27-47 millibars.

References Cited (Backward Citations)

FR1194556A Cited
US2971833A Cited
US3658509A Cited
US3681053A Cited
US3698888A Cited
US3994717A Cited
US4033758A Cited
US4033759A Cited
US4066445A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-02-25 1983-08-27 1984-02-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-02-25 1987-08-27 1988-02-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-02-25 1991-08-27 1992-02-26 $7700.00 Window Closed / Lapsed

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