Coupling apparatus

Claim 2

A coupling comprising an input member, an output member rotatable relative to said input member about an axis of rotation, a rim assembly connected to one of said input and output members, a drum assembly connected to the other of said input and output members, a fluid expandable tube element having an exterior surface connected to said rim assembly for rotation therewith relative to said drum assembly, a plurality of spaced apart lugs disposed on said exterior surface of said tube element, a plurality of shoe members each of which includes a first surface and a second surface disposed substantially parallel to said first surface, each of said shoe members including means disposed on said first surface connectable with one of said lugs on said tube element to support said first surface of said shoe members contiguous to the exterior surface of said tube element, a plurality of friction pads, one of which is secured to said second surface of each of said shoe members, said shoe members being movable in a radial direction between a first position in which said plurality of friction pads are engaged with said drum assembly to couple said input and output members upon expansion of said tube elements and a second position in which said plurality of friction pads are spaced apart from said drum assembly to permit relative rotation between said input and output members upon contraction of said tube element, a plurality of projections disposed on said first surface of each of said shoe members, each of said projections being substantially parallel to said axis of rotation and having a length which is at least 80% of the width of said shoe member taken parallel to said axis of rotation, and a plurality of parallel corresponding indentations disposed on said exterior surface of said tube element each of which has a length at least as long as the length of the corresponding projection, each of said indentations being adapted to receive the corresponding one of said projections disposed on said shoe members therein, each of said projections on said shoe members cooperating with its corresponding indentation disposed on said tube element to transfer torque from said shoe member, through said tube element to said rim assembly.

Claim 3

A coupling as defined in claim 1 wherein each of said shoe members includes a plurality of cooling passages disposed therein, each of said cooling passages being disposed substantially parallel to said axis of rotation and wherein the total cross-sectional area of said plurality of cooling passages taken substantially perpendicular to the axis of rotation is equal to at least 50% of the cross-sectional area of each of said shoe members taken approximately perpendicular to said axis of rotation.

Claim 4

A coupling as defined in claim 1 wherein each of said projections includes a crown portion and a pair of root portions, said crown portion being interposed between said root portions and each of said root portions being disposed between said crown portions and said first surface of said shoe member, each of said crown and root portions having a substantially arcuate cross-sectional configuration taken substantially perpendicular to said axis of rotation to thereby minimize stress concentrations in the corresponding indentations in the tube element upon torque transfer between the corresponding projections and indentations.

Claim 5

A coupling as defined in claim 1 wherein said means disposed on said first surface of said shoe members includes at least a pair of spaced apart tabs each of which includes an opening therein, each of said lugs includes an opening disposed therein, each of said pair of tabs being spaced apart a distance which is greater than the width of said lugs taken parallel to said axis of rotation and further including a pin member adaptable to be received in said opening in each of said tabs and in said opening in a lug interposed between said tabs to thereby secure said shoe member to said lug for movement therewith.

Claim 6

A coupling as defined in claim 4 wherein each of said tabs extends in a radial direction from said first surface of said shoe member, each of said tabs being in part defined by a tab surface which is spaced outwardly in a radial direction from said first surface of said shoe member, said tab surface being spaced apart from said exterior surface of said tube member to prevent abrasion between said tab surface and said tube element.

Claim 7

A coupling as defined in claim 4 wherein the outer diameter of said pin member is less than the inner diameter of said opening in said lug in which said pin member is received.

Claim 8

A coupling as defined in claim 5 wherein the outer diameter of said pin member is less than the inner diameter of said opening in said lug in which said pin member is received.

Claim 9

A coupling as defined in claim 1 wherein the shape factor of said tube element is at least as large as 15.

Claim 10

A coupling as defined in claim 1 wherein each of said projections has a length which is equal to the width of said shoe member and each of said plurality of parallel corresponding indentations has a length at least as long as the length of said corresponding projection.

Claim 11

A coupling as defined in claim 1 wherein said means disposed on said first surface of said shoe members includes two pair of spaced apart tabs, each of said pair of spaced apart tabs including an opening therein said openings in each of said pair of tabs being aligned, said pairs of spaced apart tabs being disposed at opposite ends of said shoe member and being spaced apart about the circumference of said tube element, each of said lugs includes an opening disposed therein, and further including a plurality of pin members each of which is adaptable to be received in the aligned openings in each of said pairs of tabs and in said opening in a lug interposed between said pair of tabs to thereby secure said shoe member to said lug for movement therewith.

Claim 12

A coupling as defined in claim 10 wherein the distance between the exterior surface of each of said lugs and the interior surface of said opening in said lugs is greater than the distance between said first surface of said shoe member adjacent said tube and the exterior surface of said pin member disposed in said openings in said pair of tabs to preload the shoe member into the exterior surface of said tube element when said tube element is in its contracted condition.

Claim 13

A coupling as defined in claim 10 wherein said openings disposed in said lugs have a substantially circular cross-section when the tube element is in its contracted condition and have a substantially oblong cross-section when said tube element is in its expanded condition and said lugs are in a state of compression caused by the engagement of said friction pads and said rim assembly, said openings when having said oblong cross-section relieving the strain exerted on said lugs due to the torque transferred from said rim assembly through said tube element, through said shoe members, through said friction pads to said drum assembly.

Claim 14

A coupling comprising a rim assembly, a drum assembly rotatable relative to said rim assembly about an axis of rotation, a fluid expandable tube element having an exterior surface connected to said rim assembly for rotation therewith relative to said drum assembly, a plurality of spaced apart lugs disposed on said exterior surface of said tube element, a plurality of shoe members each of which includes a first surface and a second surface disposed substantially parallel to said first surface, each of said shoe members including means disposed on said first surface connectable with one of said lugs on said tube element to support said first surface of said shoe member contiguous to the exterior surface of said tube member, a plurality of friction pads, one of which is secured to said second surface of each of said shoe members, said shoe members being movable in a radial direction between a first position in which said plurality of friction pads are engaged with said drum assembly to couple said drum assembly and rim assembly upon expansion of said tube element and a second position in which said plurality of friction pads are spaced apart from said drum assembly to permit relative rotation between said drum assembly and said rim assembly upon contraction of said tube element, a plurality of projections disposed on said first surface of each of said shoe members, each of said projections being disposed substantially parallel to said axis of rotation and having a substantially arcuate cross-sectional configuration taken substantially perpendicular to said axis of rotation, and a plurality of parallel corresponding indentations disposed on said exterior surface of said tube member having a length at least as long as the corresponding projection, each of said indentations having a substantially arcuate cross-sectional configuration taken substantially perpendicular to said axis of rotation and being adapted to receive said corresponding projection on said shoe member therein, each of said indentations being disposed contiguous to the corresponding projection received therein, each of said projections cooperating with its corresponding indentation to transfer torque from said shoe member, through said tube element, to said rim assembly.

Claim 15

A coupling comprising a rim assembly, a drum assembly rotatable relative to said rim assembly about an axis of rotation, a fluid expandable tube element having an exterior surface connected to said rim assembly for rotation therewith relative to said drum assembly, a plurality of spaced apart lugs disposed on said exterior surface of said tube element, a plurality of shoe members each of which includes a first surface and a second surface disposed substantially parallel to said first surface, each of said shoe members including means disposed on said first surface connectable with one of said lugs on said tube element to support said first surface of said shoe member contiguous to the exterior surface of said tube member, a plurality of friction pads, one of which is secured to said second surface of each of said shoe members, said shoe members being movable in a radial direction between a first position in which said plurality of friction pads are engaged with said drum assembly to couple said drum assembly and rim assembly upon expansion of said tube element and a second position in which said plurality of friction pads are spaced apart from said drum assembly to permit relative rotation between said drum assembly and said rim assembly upon contraction of said tube element, a plurality of projections disposed on said first surface of each of said shoe members, each of said projections being disposed substantially parallel to said axis of rotation and having a substantially arcuate cross-sectional configuration taken substantially perpendicular to said axis of rotation, and a plurality of parallel corresponding indentations disposed on said exterior surface of said tube member having a length at least as long as the corresponding projection, each of said indentations having a substantially arcuate cross-sectional configuration taken substantially perpendicular to said axis of rotation and being adapted to receive said corresponding projection on said shoe member therein, each of said indentations being disposed contiguous to the corresponding projection received therein, each of said projections cooperating with its corresponding indentation to transfer torque from said shoe member, through said tube element, to said rim assembly.

Claim 16

A coupling as defined in claim 13 wherein each of said shoe members includes a plurality of cooling passages disposed therein, each of said cooling passages being disposed substantially parallel to said axis of rotation and wherein the total cross-sectional area of said plurality of cooling passages taken substantially perpendicular to the axis of rotation is equal to at least 50% of the cross-sectional area of each of said shoe members taken approximately perpendicular to said axis of rotation.

Claim 17

A coupling as defined in claim 13 wherein each of said projections having an arcuate cross-sectional configuration includes a crown portion and a pair of root portions, said crown portion being interposed between said root portions and each of said root portions being disposed between said crown portion and said first surface of said shoe member, each of said crown and root portions having a substantially arcuate cross-sectional configuration taken substantially perpendicular to said axis of rotation to thereby minimize stress concentrations in the corresponding indentations in the tube element upon torque transfer between the corresponding projections and indentations.

Claim 18

A coupling as defined in claim 13 wherein said means disposed on said first surface of said shoe members includes at least a pair of spaced apart tabs each of which includes an opening therein, each of said lugs includes an opening disposed therein, each of said pairs of tabs being spaced apart a distance which is greater than the width of said lugs taken parallel to said axis of rotation and further including a pin member adaptable to be received in said opening in each of said tabs and in said opening in a lug interposed between said tabs to thereby secure said shoe member to said lug for movement therewith.

Claim 19

A coupling as defined in claim 16 wherein each of said tabs extends in a radial direction from said first surface of said shoe member, each of said tabs being in part defined by a tab surface which is spaced outwardly in a radial direction from said first surface of said shoe member, said tab surface being spaced apart from said exterior surface of said tube member.

Claim 20

A coupling as defined in claim 17 wherein the shape factor of said tube element is at least as large as 15.

Claim 21

A coupling as defined in claim 13 wherein each of said projections has a length which is equal to the width of said shoe member and each of said plurality of parallel corresponding indentations has a length at least as long as the length of said corresponding projection.

Claim 22

A coupling as defined in claim 13 wherein said means disposed on said first surface of said shoe members includes two pair of spaced apart tabs, each of said pair of spaced apart tabs including an opening therein said openings in each of said pair of tabs being aligned, said pairs of spaced apart tabs being disposed at opposite ends of said shoe member and being spaced apart about the circumference of said tube element, each of said lugs includes an opening disposed therein, and further including a plurality of pin members each of which is adaptable to be received in the aligned openings in each of said pairs of tabs and in said opening in a lug interposed between said pair of tabs to thereby secure said shoe member to said lug for movement therewith.

Claim 23

A coupling as defined in claim 20 wherein the distance between the exterior surface of each of said lugs and the interior surface of said opening in said lugs is greater than the distance between said first surface of said shoe member adjacent said tube and the exterior surface of said pin member disposed in said openings in said pair of tabs to preload the shoe member into the exterior surface of said tube element when said tube element is in its contracted condition.

Claim 24

A coupling as defined in claim 13 wherein said openings disposed in said lugs have a substantially circular corss-section when the tube element is in its contracted condition and have a substantially oblong cross-section when said tube element is in its expanded condition and said lugs are in a state of compression caused by the engagement of said friction pads and said rim assembly, said openings when having said oblong cross-section relieving the strain exerted on said lugs due to the torque transferred from said rim assembly through said tube element, through said shoe members, through said friction pads to said drum assembly.

Claim 25

A coupling comprising a rim assembly, a drum assembly rotatable relative to said rim assembly about an axis of rotation, a fluid expandable tube element having an exterior surface connected to said rim assembly for rotation therewith relative to said drum assembly, said tube element including a plurality of plies and a plurality of spaced apart lugs disposed on said exterior surface, a plurality of shoe members, each of which includes a first surface and a second surface disposed substantially parallel to said first surface, each of said shoe members including means disposed on said first surface connectable with one of said lugs on said tube element to support said first surface of said shoe member contiguous to said exterior surface of said tube member, said tube having a shape factor at least as large as 3.125 per square inch of interface between said first surface of said shoe member and said exterior surface of said tube member, a plurality of friction pads, one of which is secured to said second surface of each of said shoe members, said shoe members being movable in a radial direction between a first position in which said plurality of friction pads are engaged with said drum assembly to couple said input and output members upon expansion of said tube element and a second position in which said plurality of friction pads are spaced apart from said drum assembly to permit relative rotation between said input and output members upon contraction of said tube element, a plurality of projections disposed on said first surface of each of said shoe members substantially parallel to said axis of rotation, a plurality of parallel corresponding indentations disposed on said exterior surface of said tube member having a length at least as long as the length of each of said corresponding projections, each of said indentations being adapted to receive said corresponding projection therein to provide for the transfer of torque from said shoe member, through said tube element to said rim assembly.

Claim 26

A coupling comprising a rim assembly, a drum assembly rotatable relative to said rim assembly about an axis of rotation, a fluid expandable tube element having an exterior surface connected to said rim assembly for rotation therewith relative to said drum assembly, said tube element including a plurality of plies and a plurality of spaced apart lugs disposed on said exterior surface, a plurality of shoe members, each of which includes a first surface and a second surface disposed substantially parallel to said first surface, each of said shoe members including means disposed on said first surface connectable with one of said lugs on said tube element to support said first surface of said shoe member contiguous to said exterior surface of said tube member, said tube having a shape factor at least as large as 3.125 per square inch of interface between said first surface of said shoe member and said exterior surface of said tube member, a plurality of friction pads, one of which is secured to said second surface of each of said shoe members, said shoe members being movable in a radial direction between a first position in which said plurality of friction pads are engaged with said drum assembly to couple said input and output members upon expansion of said tube element and a second position in which said plurality of friction pads are spaced apart from said drum assembly to permit relative rotation between said input and output members upon contraction of said tube element, a plurality of projections disposed on said first surface of each of said shoe members substantially parallel to said axis of rotation, a plurality of parallel corresponding indentations disposed on said exterior surface of said tube member having a length at least as long as the length of each of said corresponding projections, each of said indentations being adapted to receive said corresponding projection therein to provide for the transfer of torque from said shoe member, through said tube element to said rim assembly.

Claim 27

A coupling as defined in claim 15 wherein each of said projections includes a crown portion and a pair of root portions, said crown portion being interposed between said root portions and each of said root portions being disposed between said crown portion and said first surface of said shoe member, each of said crown and root portions having a substantially arcuate cross-sectional configuration taken substantially perpendicular to said axis of rotation to thereby minimize stress concentrations in the corresponding indentations in the tube element upon torque transfer between the corresponding projections and indentations.