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US4189827A Expired / Lapsed US ⏱️ 0.0 years remaining

Treatment of electrochemical cell components with lithium tetrachloroaluminate (LiAlCl4) to promote electrolyte wetting

Assignee: United States Department of Energy
•
Filing: 1978-11-03
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Granted: 1980-02-26
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Expires: 1998-11-03
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Abstract

Abstract Electrochemical cell components such as interelectrode separators, retaining screens and current collectors are contacted with lithium tetrachloroaluminate prior to contact with molten electrolytic salt to improve electrolyte wetting. The LiAlCl 4 can be applied in powdered, molten or solution form but, since this material has a lower melting point than the electrolytic salt used in high-temperature cells, the powdered LiAlCl 4 forms a molten flux prior to contact by the molten electrolyte when both materials are initially provided in solid form. Components of materials such as boron nitride and other materials which are difficult to wet with molten salts are advantageously treated by this process.

Inventors

  • 👤 James G. Eberhart
  • 👤 James E. Battles

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 16:11
CPC Classifications
H; H01; H01M; H01M6/00; H01M6/30; H01M6/36; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49108

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 53 words
A method of improving the wettability of electrochemical cell components with molten electrolyte consisting essentially of alkali metal halides in a mixture having a melting point in excess of the melting point of LiAlCl 4 , comprising: contacting said component with LiAlCl 4 ; and subsequently contacting said component with said molten electrolyte.
Claim 2
Independent Claim 53 words
A method of improving the wettability of electrochemical cell components with molten electrolyte consisting essentially of alkali metal halides in a mixture having a melting point in excess of the melting point of LiAlCl 4 , comprising: contacting said component with LiAlCl 4 ; and subsequently contacting said component with said molten electrolyte.
Claim 3
Dependent Claim 51 words
The method of claim 1 wherein powdered LiAlCl 4 is applied onto a surface of said component, said component with powdered LiAlCl 4 is assembled into an electrochemical cell containing solid alkali metal halides and heat is applied to first melt said LiAlCl 4 and subsequently melt said alkali metal halides.
Claim 4
Dependent Claim 25 words
The method of claim 1 wherein said electrolyte is a mixture of alkali metal chlorides and has a melting point between 250° and 600° C.
Claim 5
Dependent Claim 31 words
The method of claim 1 wherein said molten electrolyte comprises a mixture of alkali metal halides selected from the group consisting of LiCl-KCl, LiCl-LiBr, LiF-LiI, LiCl-LiI, NaCl-NaI, LiF-LiCl-LiBr, LiF-LiCl-LiI, and LiF-LiCl-KCl.
Claim 6
Dependent Claim 12 words
The method of claim 1 wherein said component is an interelectrode separator.
Claim 7
Dependent Claim 16 words
The method of claim 1 wherein said component is composed of a metallic or ceramic material.
Claim 8
Dependent Claim 40 words
The method of claim 6 wherein said metallic or ceramic material is selected from the group consisting of boron nitride, yttria, aluminum nitride, silicon nitride, carbon, magnesium oxide, molybdenum, molybdenum-base alloys, stainless steel, iron, iron-base alloys, nickel and nickel-base alloys.
Claim 9
Dependent Claim 15 words
The method of claim 1 wherein said component is an interelectrode separator comprising boron nitride.
Claim 10
Independent Claim 47 words
A method of improving the wettability of electrochemical cell components with molten electrolyte comprising: applying LiAlCl 4 powder onto a surface of said component; and subsequently melting said LiAlCl 4 to spread as a flux over said component surface prior to contacting said surface with molten electrolyte.
Claim 11
Independent Claim 47 words
A method of improving the wettability of electrochemical cell components with molten electrolyte comprising: applying LiAlCl 4 powder onto a surface of said component; and subsequently melting said LiAlCl 4 to spread as a flux over said component surface prior to contacting said surface with molten electrolyte.

References Cited (Backward Citations)

US3404041A Cited
US3751298A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-02-25 1983-08-27 1984-02-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-02-25 1987-08-27 1988-02-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-02-25 1991-08-27 1992-02-26 $7700.00 Window Closed / Lapsed

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