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US4189455A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the manufacture of discontinuous fibrils

Assignee: Hercules LLC
•
Filing: 1972-08-01
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Granted: 1980-02-19
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Expires: 1992-08-01
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Abstract

Abstract A continuous fibrillated structure, formed by the abrupt pressure release of a two-phase liquid mixture of polymer and solvent at elevated temperature and pressure so as to cause the instantaneous vaporization of the solvent, is shredded by a stream of fluid directed transversely against the continuous fibrillated structure at the moment of its formation.

Inventors

  • 👤 Carlo Raganato
  • 👤 Georges Voituron

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 04:33
CPC Classifications
D; D01; D01D; D01D5/00; D01D5/11

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 122 words
In a process for the manufacture of discontinuous fibrils by the abrupt pressure release of a liquid mixture of molten polymer and solvent which is at a temperature and pressure such as to be in the form of a system of two phases consisting of a continuous liquid phase which is poor in polymer and in which is dispersed a second liquid phase which is rich in polymer, the abrupt pressure release being adapted to bring about the instantaneous vaporization of the solvent and the solidification of said polymer to form a continuous fibrillated structure, the improvement which comprises shredding the continuous fibrillated structure so produced, at the moment of its formation, by directing a stream of fluid transversely against such structure.
Claim 2
Dependent Claim 122 words
In a process for the manufacture of discontinuous fibrils by the abrupt pressure release of a liquid mixture of molten polymer and solvent which is at a temperature and pressure such as to be in the form of a system of two phases consisting of a continuous liquid phase which is poor in polymer and in which is dispersed a second liquid phase which is rich in polymer, the abrupt pressure release being adapted to bring about the instantaneous vaporization of the solvent and the solidification of said polymer to form a continuous fibrillated structure, the improvement which comprises shredding the continuous fibrillated structure so produced, at the moment of its formation, by directing a stream of fluid transversely against such structure.
Claim 3
Dependent Claim 19 words
A process as defined in claim 1 wherein said fluid used to shred the fibrillated structure is a gas.
Claim 4
Dependent Claim 12 words
A process as defined in claim 2 wherein said gas is nitrogen.
Claim 5
Dependent Claim 19 words
A process as defined in claim 1 wherein said fluid used to shred the fibrillated structure is a vapor.
Claim 6
Dependent Claim 13 words
A process as defined in claim 4 wherein said vapor is water vapor.
Claim 7
Dependent Claim 17 words
A process as defined in claim 4 wherein said vapor is the vapor of an organic solvent.
Claim 8
Dependent Claim 19 words
A process as defined in claim 1 wherein said fluid used to shred the fibrillated structure is a liquid.
Claim 9
Dependent Claim 12 words
A process as defined in claim 7 wherein said liquid is water.
Claim 10
Dependent Claim 14 words
A process as defined in claim 7 wherein said liquid is an organic solvent.
Claim 11
Dependent Claim 30 words
A process as defined in claim 1 wherein said fluid used to shred the fibrillated structure is identical with the solvent used to make the two-phase mixture with the polymer.
Claim 12
Dependent Claim 30 words
A process as defined in claim 1 wherein said fluid used to shred the fibrillated structure is the volatile constituent of the two-phase mixture vaporized by the abrupt pressure release.
Claim 13
Dependent Claim 25 words
A process as defined in claim 1 wherein said fluid used to shred the fibrillated structure is driven at a speed higher than 1 m/sec.
Claim 14
Dependent Claim 31 words
A process as defined in claim 1 wherein said fluid used to shred the fibrillated structure is in the gaseous state and is driven at a speed higher than 50 m/sec.
Claim 15
Dependent Claim 37 words
A process as defined in claim 1 wherein the angle between th direction of movement of the fibrillated structure and the direction of the stream of fluid at the moment of impact is between 75° and 180°.
Claim 16
Dependent Claim 39 words
A process as defined in claim 1 wherein the fibrillated structure contracts after its moment of formation to tend to form a continuous roving and said stream of fluid is directed against the fibrillated structure before it so contracts.
Claim 17
Dependent Claim 39 words
A process as defined in claim 15 wherein the fibrillated structure expands at the moment of its formation and said stream of fluid is directed against the fibrillated structure at the zone where the latter reaches its maximum expansion.
Claim 18
Dependent Claim 46 words
A process as defined in claim 1 wherein there is a pipe through which said stream of fluid flows, the pipe having a wall and defining an orifice in the wall and the abrupt pressure release of the two-phase liquid mixture takes place through the orifice.
Claim 19
Dependent Claim 18 words
A process as defined in claim 17 wherein the pipe has a convergent zone and a restricted zone.
Claim 20
Dependent Claim 31 words
A process as defined in claim 18 wherein the orifice in which the abrupt pressure release of the two-phase liquid mixture takes place opens into the restricted zone in the pipe.
Claim 21
Dependent Claim 38 words
A process as defined in claim 17 wherein the orifice, in which the abrupt pressure release of the two-phase liquid mixture takes place, has an outlet which is set back in relation to the wall of the pipe.
Claim 22
Dependent Claim 26 words
A process as defined in claim 1 wherein the polymer is selected from the group consisting of polyolefins, polyamides, polyesters, polyurethanes, polycarbonates, vinyl and acrylic polymers.
Claim 23
Dependent Claim 19 words
A process as defined in claim 1 wherein the discontinuous fibrils have a length of 1 to 20 mm.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1983-02-18 1983-08-20 1984-02-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1987-02-18 1987-08-20 1988-02-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1991-02-18 1991-08-20 1992-02-19 $7700.00 Window Closed / Lapsed

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