Replacement unit for contactless ignition control in internal combustion engines

Claim 2

In a contactless ignition control replacement unit for the distributor of an internal combustion engine having a distributor shaft (24) formed with a keying recess (14), said replacement unit including a support member (15) adapted to be secured in said distributor, and a distributor rotor means (17) adapted for assembly to the distributor shaft (24) including a rotor element (18) variably affecting the magnetic flux between said magnetic unit (19) and a Hall generator as the rotor means (17) rotates, said rotor means being formed with a recess to receive the distributor shaft (24) therein; a high strength cap-shape reinforcing member (25) anchored in said recess of the distributor rotor means, said member having a keying projection (26) fitting into the keying recess (14) of the distributor shaft, and a sleeve (29) extending over the region surrounding said keying projection (26).

Claim 3

In a contactless ignition control replacement unit for the distributor of an internal combustion engine having a distributor shaft (24), said replacement unit including a support member (15) adapted to be secured in said distributor, a magnetic transducer means having a magnetic unit (19) and a Hall generator mounted in magnetically coupled relation to the magnetic unit, and a distributor rotor means (17) adapted for assembly to the distributor shaft (24) including a rotor element (18) variably affecting the magnetic flux between said magnetic unit (19) and the Hall generator as the rotor means rotates, said rotor element (18) comprising a skirt portion radially spaced from the distributor shaft and having axially extending projections, and said support member (15) comprising a part-circular plate-like element having first and second plate-like end sections (37, 38), extending from the end portions of the support member (15), the support member being formed with recess means (40) located at the side obverse with respect to the side facing the depending skirt portion of the rotor elements, said recess extending between said plate sections; and electrical control lines located in at least portions of said recess, said plate-like sections (37, 38) and said support member protecting the electrical control line with respect to inadvertent contact with the skirt portion of the rotor element.

Claim 4

In a contactless ignition control replacement unit for the distributor of an internal combustion engine having a distributor shaft (24), said replacement unit including a support member (15) adapted to be secured in said distributor, a magnetic transducer means having a magnetic unit (19) and a Hall generator mounted in magnetically coupled relation to the magnetic unit, and a distributor rotor means (17) adapted for assembly to the distributor shaft (24) including a rotor element (18) variably affecting the magnetic flux between said magnetic unit (19) and the Hall generator as the rotor means rotates, said rotor element (18) comprising a skirt portion radially spaced from the distributor shaft and having axially extending projections, and said support member (15) comprising a part-circular plate-like element having first and second plate-like end sections (37, 38), extending from the end portions of the support member (15), the support member being formed with recess means (40) located at the side obverse with respect to the side facing the depending skirt portion of the rotor elements, said recess extending between said plate sections; and electrical control lines located in at least portions of said recess, said plate-like sections (37, 38) and said support member protecting the electrical control line with respect to inadvertent contact with the skirt portion of the rotor element.

Claim 5

Apparatus as set forth in claim 1, further comprising retaining means (28) for retaining said distributor rotor means in the operating position.

Claim 6

Apparatus as set forth in claim 1, wherein said reinforcing member (25) is a plastic member.

Claim 7

Apparatus as set forth in claim 1, wherein said reinforcing member is made of polyamide.

Claim 8

Apparatus as set forth in claim 1, further comprising means (30) for furnishing a ground connection for said rotor.

Claim 9

Apparatus as set forth in claim 6, wherein said means for furnishing a ground connection comprises an S-shaped contact spring (30).

Claim 10

Apparatus as set forth in claim 1, wherein said support member (15) is made of insulating material.

Claim 11

Apparatus as set forth in claim 8, wherein said support member (15) has first and second end section; further comprising a plurality of electrical control lines connected to said transducer means, and a first and second end plate (37, 38) extending from said first and said second end section; wherein said electrical control lines are arranged underneath said support member; and wherein said end plates extend for at least a predetermined minimum distance required to space said electrical control lines away from said rotor.

Claim 12

Apparatus as set forth in claim 9, wherein said support member further has a channel (40) located on the lower side thereof and extending from said first to said second plate.

Claim 13

Apparatus as set forth in claim 10, further comprising a plurality of clamping terminals (43, 44) on the underside of at least one of said plates, for clamping said electrical control lines.

Claim 14

Apparatus as set forth in claim 11, wherein said distributor means comprises a distributor housing (10) having a through-opening (52); wherein said control lines each have a first flexible section within said housing and a second more rigid section outside of said housing; further comprising a plastic shaped member (47) adapted to be plugged into said through-opening and forming the connection between said first and second sections of said electrical control lines.

Claim 15

Apparatus as set forth in claim 12, further comprising strap means (53) adapted to be connected to said distributor housing (10), for maintaining said shaped member in its operating position.

Claim 16

Apparatus as set forth in claim 13, wherein said plastic shaped member (47) has a flange (48) abutting against the inner surface of said housing, said plastic shaped member further having two lateral grooves (51).

Claim 17

Apparatus as set forth in claim 14, strap means (53) having a forked portion (55) offset in an outward direction, for engaging said lateral grooves of said plastic shaped member.

Claim 18

Apparatus as set forth in claim 2, wherein said distributor means comprises a distributor housing (10) having a through-opening (52); wherein said control lines each have a first flexible section within said housing and a second more rigid section outside of said housing; further comprising a plastic shaped member (47) adapted to be plugged into said through-opening and forming the connection between said first and second sections of said electrical control lines.

Claim 19

Apparatus as set forth in claim 16, further including resilient clamping means engaging said plastic shaped member and resiliently biasing the plastic shaped member against the portion of the distributor housing (10) adjacent the through-opening to seal the plastic shaped member, and hence the connection lines with respect to said housing.

Claim 20

Apparatus as set forth in claim 16, wherein the rotor means (17) is formed with a recess to receive the distributor shaft (24) therein; and a high strength cap-shape reinforcing plastic member (25) is provided, anchored in the recess of the distributor means and being formed with a keying projection (26) fitting into a keying recess (14) of the distributor shaft, and being further formed with a sleeve (29) extending over the region surrounding said keying projection.