Methods and joints for connecting tubular members

Claim 2

An assembly for connecting tubular bodies together comprising: (a) first and second tubular bodies, each of which includes at least one end portion with an end opening in communication therewith, said first body end portion being receivable within said second body end opening to form an overlapping joint area; (b) a longitudinally extending passage included in said first body in communication with said first body end opening; (c) forging means receivable within said first body end opening for forging said first body laterally outwardly against said second body in said overlapping joint area to form a joint between said first and second bodies; (d) indexing means for limiting axial inward movement of said first body into said second body; (e) means to urge said first body into said second body and to effect engagement of said indexing means; and (f) means operatively connected to said first and second bodies to restrain relative rotational movement of said first and second bodies and relative axial outward movement of said first body from said second body.

Claim 3

An assembly as defined in claim 1 wherein the internal surface of said second body includes a locking recess for accommodating material forged laterally by said forging means to lock said bodies together.

Claim 4

An assembly as defined in claim 1 further including: (a) a third body having an end portion with an end opening in communication therewith; (b) a longitudinally extending passage included in said third body in communication with said third body end opening; and (c) a second end opening in said second body for receiving said third body end portion to form a second overlapping joint area, said forging means being receivable within said end openings in said first and third bodies for forging both said first and third bodies laterally outwardly in both said overlapping joint areas for forming a joint between said first, second and third bodies.

Claim 5

The assembly of claim 3 including filler means extending laterally inwardly from said passage within said overlapping joint area, said filler means being forged laterally outwardly with said first and second bodies.

Claim 6

An assembly as defined in claim 4 wherein the internal surface of said second body includes a locking recess for accommodating material forged laterally by said forging means to lock said bodies together.

Claim 7

An assembly as defined in claim 5 wherein said locking recess is dimensioned to receive such of said filler means and said first and third bodies displaced by said forging means as is required to form an internal opening through said joint of substantially the same lateral dimensions as those of the passages in said first and third bodies.

Claim 8

An assembly as defined in claim 5 wherein: (a) said first and third bodies are longitudinally extending pipe segments with central flow passages; (b) said second body is a collar adapted to fit concentrically over adjoining ends of said pipe segments; (c) said filler means comprises an annular member having portions receivable within said adjoining ends of said pipe segments; and (d) said locking recess is dimensioned to receive displaced portions of said filler and the ends of said pipe segments to provide an annular internal surface within said joint which is of substantially the same radial dimensions as said central flow passages in said pipe segments.

Claim 9

An assembly as defined in claim 7 further including: (a) means for forming chambers between said collar and each of said segments for communicating fluid pressure between said chambers and an area external to said chambers; and (b) said indexing means including means for stopping said first and third bodies at predetermined positions in said collar.

Claim 10

An assembly as defined in claim 1 wherein said forging means includes means for displacing said first body laterally outwardly until said joint has an internal opening of substantially the same lateral size as said first body passage.

Claim 11

An assembly as defined in claim 1 further including chamber forming means for forming a chamber external to said first body passage and in pressure communication with an external area when said joint is formed.

Claim 12

An assembly as defined in claim 1 wherein said forging means includes: (a) a mounting means rotatable within said first body end opening and said filler means; (b) a plurality of rollers rotatably carried in said mounting means; (c) extending means for forcing said rollers laterally outwardly; (d) rotating means for rotating said mounting means as said rollers are extended.

Claim 13

An assembly as defined in claim 1 wherein said forging means includes: (a) a mounting means rotatable within said first body end opening and said filler means; (b) a plurality of rollers rotatably carried in said mounting means; (c) extending means for forcing said rollers laterally outwardly; and (d) rotating means for rotating said mounting means as said rollers are extended.

Claim 14

The assembly of claim 1 including filler means extending laterally inwardly from said passage within said overlapping joint area, said filler means being forged laterally outwardly with said first body.

Claim 15

An assembly as defined in claim 13 wherein said filler means is an annular member.

Claim 16

An assembly as defined in claim 13 wherein said filler means is an annular member separate from said first and second bodies.

Claim 17

An assembly for securing tubular bodies together comprising: (a) first and second tubular bodies, each having at least one end portion with an end opening in communication therewith, said first body including a longitudinally extending passage communicating with said first body end opening, and said first body end portion being receivable within said second body end opening to form an overlapping joint area; (b) indexing means for limiting axial inward movement of said first body into said second body; (c) means to urge said first body into said second body and to effect engagement of said indexing means; and (d) means operatively connected to said first and second bodies to restrain relative rotational movement of said first and second bodies and relative axial outward movement of said first body from said second body; (e) forging means receivable within said first body end opening for forging said first body laterally outwardly against said second body in said overlapping joint area to form a joint between said first and second bodies; (f) chamber forming means for forming a chamber external to said first body passage and in generally surrounding relationship to said overlapping joint area when said joint is formed; and (g) access means for providing pressure communication between said chamber and an area external to said chamber.

Claim 18

An assembly for securing tubular bodies together comprising: (a) first and second tubular bodies, each having at least one end portion with an end opening in communication therewith, said first body including a longitudinally extending passage communicating with said first body end opening, and said first body end portion being receivable within said second body end opening to form an overlapping joint area; (b) indexing means for limiting axial inward movement of said first body into said second body; (c) means to urge said first body into said second body and to effect engagement of said indexing means; and (d) means operatively connected to said first and second bodies to restrain relative rotational movement of said first and second bodies and relative axial outward movement of said first body from said second body; (e) forging means receivable within said first body end opening for forging said first body laterally outwardly against said second body in said overlapping joint area to form a joint between said first and second bodies; (f) chamber forming means for forming a chamber external to said first body passage and in generally surrounding relationship to said overlapping joint area when said joint is formed; and (g) access means for providing pressure communication between said chamber and an area external to said chamber.

Claim 19

An assembly as defined in claim 16 wherein said forging means includes means for displacing said joint area laterally outwardly until said joint has an internal opening of substantially the same lateral size as said first body passage.

Claim 20

An assembly as defined in claim 16 wherein the internal surface of said second body includes a locking recess for accommodating material forged laterally by said forging means to lock said bodies together.

Claim 21

An assembly as defined in claim 18 further including: (a) a third body having an end portion with an end opening in communication therewith; (b) a longitudinally extending passage included in said third body in communication with said third body end opening; and (c) a second end opening in said second body for receiving said third body end portion to form a second overlapping joint area, said forging means being receivable within said end openings in said first and third bodies for forging said first and third bodies laterally outwardly in both said overlapping joint areas for forming a joint between said first, second and third bodies.

Claim 22

An assembly as defined in claim 19 wherein said forging means includes means for displacing said joint area laterally outwardly until said joint has an internal opening of substantially the same lateral size as said first body passage.

Claim 23

An assembly as defined in claim 20 wherein said indexing means include means for stopping said first and third bodies at predetermined locations within said second body.

Claim 24

An assembly as defined in claim 16 wherein said forging means includes: (a) a mounting means rotatable within said first body end opening and said filler means; (b) a plurality of rollers rotatably carried in said mounting means; (c) extending means for forcing said rollers laterally outwardly; and (d) rotating means for rotating said mounting means as said rollers are extended.

Claim 27

A method as defined in claim 23 wherein said second segment is connected to said connector as a part of said joint by forging the end of said second segment and said connector together.

Claim 28

A method as defined in claim 23 further including the step of applying fluid pressure to a confined chamber disposed externally of said first segment to test for leakage through said joint.

Claim 29

A method as defined in claim 23 further including the steps of: (a) including filling means within the end of said first segment; and (b) forging said filling means and said first segment laterally outwardly into said connector to form said joint.

Claim 30

A method as defined in claim 23 wherein said second segment includes at least one rotational coupling which secures two relatively rotational sections and said method comprises the further step of forming a sealed joint of said rotational coupling by forging said rotational coupling together.

Claim 31

A method as defined in claim 27 wherein said section and said segment are forged laterally outwardly substantially simultaneously to form said joints.

Claim 32

A method as defined in claim 23 further including the steps of: (a) supplying power to a forging apparatus contained within one or more of said segments or connector through one or more lateral openings formed in one or more of said segments or connector; (b) sealing said lateral openings after said joint is formed; and (c) removing said forging apparatus from said segments or connector.

Claim 33

A method as defined in claim 24 wherein said second segment is curved to accommodate misalignment between said first and a third segment and including the further step of connecting said second segment to said third segment.

Claim 34

A method as defined in claim 30 further including the steps of: (a) supplying power to a forging apparatus contained within one or more of said segments or connector through one or more lateral openings formed in one or more of said segments or connector; (b) sealing said lateral openings after said joint is formed; and (c) removing said forging apparatus from said segments or connector.

Claim 35

A method as defined in claim 31 wherein said forging includes the step of rolling a plurality of rollers over the internal surface of said joint.

Claim 36

A method as defined in claim 32 wherein said rollers are forced against the internal surface of said joint by a central cone upon which said rollers ride, said cone being moved longitudinally relative to said rollers during said forging step for forcing said rollers laterally outwardly.

Claim 37

A method as defined in claim 33 further including the step of applying fluid pressure to a confined chamber disposed externally of said first segment to test for leakage through said joint.

Claim 38

A method as defined in claim 30 wherein said second segment includes at least one rotational coupling having two relatively rotational curved sections, and including the further steps of: (a) altering the total curve in said second segment by rotating said sections relative to each other to accommodate said misalignment; and (b) forming a sealed joint of said rotational coupling by forging said rotational coupling together.

Claim 39

A method as defined in claim 35 wherein a plurality of said rotational couplings are included in said joint and including the step of: (a) altering the total curve in said second segment by rotating the segments in each rotational coupling relative to each other to accommodate said misalignment; and (b) forming a sealed joint of each of said rotational couplings by forging said rotational couplings together.

Claim 40

A method as defined in claim 35 further including the steps of: (a) supplying power to a forging apparatus contained within one or more of said segments or connector through one or more lateral openings formed in one or more of said segments or connector; (b) sealing said lateral openings after said joint is formed; and (c) removing said forging apparatus from said segments or connector.

Claim 41

A method as defined in claim 37 wherein said forging includes the step of rolling a plurality of rollers over the internal surface of said joint.

Claim 42

A method as defined in claim 38 wherein said rollers are forced against the internal surface of said joint by a central cone upon which said rollers ride, said cone being moved longitudinally relative to said rollers during said forging step for forcing said rollers laterally outwardly.

Claim 43

A method as defined in claim 39 further including the step of applying fluid pressure to a confined chamber disposed externally of said first segment to test for leakage through said joint.

Claim 44

A method as defined in claim 23 wherein said forging includes the step of rolling a plurality of rollers over the internal surface of said joint.

Claim 45

A method as defined in claim 41 wherein said rollers are forced against the internal surface of said joint by a central cone upon which said rollers ride, said cone being moved longitudinally relative to said rollers during said forging step for forcing said rollers laterally outwardly.

Claim 46

A method as defined in claim 23 wherein said connector and said second segment each have a flange fitting at one end and said second tubular segment is connected to said connector by connecting said flange fittings together.

Claim 47

A method as defined in claim 43 wherein said forging is effected by placing a forging assembly into the connector end through the flange fitting of said connector.

Claim 48

A method as defined in claim 44 further including the step of applying fluid pressure to a confined chamber disposed externally of said first segment to test for leakage through said joint.

Claim 49

A method as defined in claim 24 wherein said connector includes a collar having an annular internal recess and said first and second segments are connected to said connector by forging the ends of said segments into said annular recess.

Claim 50

A method as defined in claim 46 wherein a filling means is included within the end of at least one of said segments and said segments are connected to said connector by forging the ends of said segments and said filling means laterally outwardly toward said collar.

Claim 51

A method as defined in claim 47 further including the step of applying fluid pressure to a confined chamber disposed externally of said first segment to test for leakage through said joint.

Claim 52

A method as defined in claim 40 wherein a filling means is included within the end of at least one of said segments and said segments are connected to said connector by forging the ends of said segments and said filling means laterally outwardly toward said collar.

Claim 53

A method as defined in claim 49 further including the step of applying fluid pressure to a confined chamber disposed externally of said first segment to test for leakage through said joint.

Claim 54

A method as defined in claim 48 wherein a filling means is included within the end of at least one of said segments and said segments are connected to said connector by forging the ends of said segments and said filling means laterally outwardly toward said collar.

Claim 55

A method as defined in claim 34 wherein filling means is included within the end of at least one of said segments and said segments are connected to said connector by forging the ends of said segments and said filling means laterally outwardly toward said collar.

Claim 58

A method as defined in claim 53 further including the step of forging said first body end portion laterally outwardly into a locking recess formed in said second body.

Claim 59

A method as defined in claim 53 further including the steps of: (a) placing the end portion of a third tubular body into a second end opening in said second body to form a second overlapping joint; and (b) forging said first and third bodies laterally outwardly in both said overlapping joint areas for forming a joint between said first, second and third bodies.

Claim 60

A method as defined in claim 55 further including the steps of adding filler means to said overlapping joint area as a component separate from said first body and indexing said first and third bodies at predetermined locations relative to said second body before said forging step is performed.

Claim 61

A method as defined in claim 53 wherein said forging includes the step of rolling a plurality of rollers over the internal surface of said joint area while said rollers are forced laterally outwardly.

Claim 62

The method of claim 53 wherein there are filler means extending laterally inwardly from said passage within said overlapping joint area, said filler means being forged laterally outwardly with said first body.

Claim 63

A method as defined in claim 58 further including the step of forging said filler means and said first body laterally outwardly until said joint has an internal opening of substantially the same lateral dimensions as said first body passage.

Claim 64

A method as defined in claim 59 further including the step of forging said first body end portion laterally outwardly into a locking recess formed in said second body.

Claim 65

A method as defined in claim 60 wherein said forging includes the step of rolling a plurality of rollers over the internal surface of said joint area while said rollers are forced laterally outwardly.

Claim 66

A method as defined in claim 58 further including the step of applying pressurized fluid externally of said joint to test for joint leakage and repeating the forging step if leakage is detected.