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US4181643A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the manufacture of crystalline, crosslinked epoxide resins

Assignee: BASF Corp
•
Filing: 1978-04-14
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Granted: 1980-01-01
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Expires: 1998-04-14
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Abstract

Abstract The invention relates to the manufacture of crystalline epoxide resins which have at least two crystallite melt temperatures. The cause of the crystallites are molecule blocks which are derived from aliphatic polyesterpolycarboxylic acids. According to the invention, at least two aliphatic polyester-polycarboxylic acids (D and E), which bear a special relation to each other in respect of the number of -CH2 groups in the primary chain member, are reacted under very specific quantitative conditions with epoxide compounds which contain at least 2 epoxide groups and optionally with curing agents. The synthetic resins thereby obtained are particularly suitable for use as storage material in latent heat accumulators.

Inventors

  • 👤 Ursula Kreibich
  • 👤 Rolf Schmid

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 20:00
CPC Classifications
C; C08; C08L; C08L63/00; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31511; Y10T428/31515; Y10T428/31518

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 300 words
Process for the manufacture of crystalline, crosslinked epoxide resins having at least two different crystallite melting points, characterized in that epoxide compounds, containing two or more epoxide groups, are reacted (a) with polyester-polycarboxylic acids D which consists essentially of segments of the formula I --[O--(CH.sub.2).sub.n --O.CO--(CH.sub.2).sub.m --CO].sub.p --(I) in which n and m are identical or different and denote 2 or a higher number than 2, and to which the condition n+m=6 to 30 applies, and in which p denotes a number from 2 to 40, which, however, is sufficiently large that the segment contains at least 30 --CH 2 --groups and (b) with polyester-polycarboxylic acids E which is different from the polyester-polycarboxylic acid D which consists essentially of segments of the formula II --[O--(CH.sub.2).sub.s --O.CO--(CH.sub.2).sub.r --CO].sub.q --tm (II) in which s and r are identical or different and denote 2 or a higher number than 2, and to which the condition s+r+2≦n+m applies, and in which q denotes a number from 6 to 30, which, however, is sufficiently large that the segment contains at least 30 --CH 2 --groups, and (c) if appropriate, with curing agents C, and, if appropriate, in the presence of accelerators, in a ratio such that 0.5 to 1.2 equivalents of polyester-polycarboxylic acid are present per equivalent of epoxide compound, that 1/10 to 9/10 of these 0.5 to 1.2 equivalents are attributable to the polyester-polycarboxylic acid D and the remaining 9/10 to 1/10 to the polyester-polycarboxylic acid E, and that up to 0.6 equivalent of curing agent C is present per equivalent of epoxide compound, with the proviso that, in the cases in which only difunctional epoxide compounds and difunctional polyester-polycarboxylic acids D and E are employed, the epoxide groups must be present in excess and the reaction with a curing agent C is essential.
Claim 2
Dependent Claim 300 words
Process for the manufacture of crystalline, crosslinked epoxide resins having at least two different crystallite melting points, characterized in that epoxide compounds, containing two or more epoxide groups, are reacted (a) with polyester-polycarboxylic acids D which consists essentially of segments of the formula I --[O--(CH.sub.2).sub.n --O.CO--(CH.sub.2).sub.m --CO].sub.p --(I) in which n and m are identical or different and denote 2 or a higher number than 2, and to which the condition n+m=6 to 30 applies, and in which p denotes a number from 2 to 40, which, however, is sufficiently large that the segment contains at least 30 --CH 2 --groups and (b) with polyester-polycarboxylic acids E which is different from the polyester-polycarboxylic acid D which consists essentially of segments of the formula II --[O--(CH.sub.2).sub.s --O.CO--(CH.sub.2).sub.r --CO].sub.q --tm (II) in which s and r are identical or different and denote 2 or a higher number than 2, and to which the condition s+r+2≦n+m applies, and in which q denotes a number from 6 to 30, which, however, is sufficiently large that the segment contains at least 30 --CH 2 --groups, and (c) if appropriate, with curing agents C, and, if appropriate, in the presence of accelerators, in a ratio such that 0.5 to 1.2 equivalents of polyester-polycarboxylic acid are present per equivalent of epoxide compound, that 1/10 to 9/10 of these 0.5 to 1.2 equivalents are attributable to the polyester-polycarboxylic acid D and the remaining 9/10 to 1/10 to the polyester-polycarboxylic acid E, and that up to 0.6 equivalent of curing agent C is present per equivalent of epoxide compound, with the proviso that, in the cases in which only difunctional epoxide compounds and difunctional polyester-polycarboxylic acids D and E are employed, the epoxide groups must be present in excess and the reaction with a curing agent C is essential.
Claim 3
Dependent Claim 35 words
Process according to claim 1, characterised in that the reactants are reacted in a ratio such that 0.7 to 1.2, preferably 0.9 to 1.1, equivalents of polyester-polycarboxylic acid are present per equivalent of epoxide compound.
Claim 4
Dependent Claim 29 words
Process according to claim 1, characterised in that the reaction is preferably carried out for 1 to 20 hours in the melt at temperatures between 50° and 200° C.
Claim 5
Dependent Claim 14 words
Process according to claim 1, characterised in that a single epoxide compound is reacted.
Claim 6
Dependent Claim 13 words
Process according to claim 1, characterised in that several expoxide compounds are reacted.
Claim 7
Dependent Claim 42 words
Process according to claim 1, characterised in that the epoxide compounds employed are those of the group comprising triglycidyl isocyanurate and triglycidyl compounds which contain one or more hydantoin groups and/or dihydrouracil groups, especially the epoxide compound of the formula III ##STR2##
Claim 8
Dependent Claim 18 words
Process according to claim 1, characterised in that polyester-dicarboxylic acids are employed as polyester-polycarboxylic acids D and/or E.
Claim 9
Dependent Claim 26 words
Process according to claim 1, characterised in that the polyester-polycarboxylic acids D and/or E which are employed are those which contain at least 3 carboxyl groups.
Claim 10
Dependent Claim 70 words
Process according to claim 1, characterised in that at least one adduct containing epoxide groups is manufactured, in a 1st stage, from the epoxide compounds and the polyester-polycarboxylic acids D and/or E, preferably using 0.5 to 1 equivalent of polyester-polycarboxylic acid per 2 equivalents of epoxide compounds, and, in a second stage, is crosslinked with the remaining polyester-polycarboxylic acids and/or curing agents, optionally after the addition of further epoxide compounds.
Claim 11
Dependent Claim 32 words
Process according to claim 1, characterised in that the polyester-polycarboxylic acids D and/or E employed are preferably polyester-dicarboxylic acids and the epoxide compounds employed are those containing at least 3 epoxide groups.
Claim 12
Dependent Claim 38 words
Process according to claim 1, characterised in that the polyester-polycarboxylic acids D and/or E employed are those containing at least 3 carboxyl groups, preferably polyester-tricarboxylic acids and/or polyester-tetracarboxylic acids, and the epoxide compounds employed are preferably diepoxide compounds.
Claim 13
Dependent Claim 42 words
Process according to claim 10 or 11, characterised in that the reaction is carried out using a ratio such that approximately 1 equivalent of polyester-carboxylic acid is present per equivalent of epoxide compound and in that no curing agent C is employed.
Claim 14
Dependent Claim 53 words
Process according to claim 10 or 11, characterised in that the reaction is carried out using excess of epoxide groups, compared with the --CO.OH groups of the polyester-polycarboxylic acids, and that a curing agent is also used, preferably in an amount which is required for the crosslinking reaction of the excess epoxide groups.
Claim 15
Dependent Claim 29 words
Process according to claim 1, characterised in that the polyester-polycarboxylic acids D and E employed are polyester-dicarboxylic acids and the epoxide compounds employed are those containing 2 epoxide groups.
Claim 16
Dependent Claim 66 words
Process according to claim 14, characterised in that the reaction is carried out in a single stage using a ratio such that approximately 0.6 to 0.9 equivalent of polyester-carboxylic acid is present per equivalent of epoxide compound and in that a carboxylic acid anhydride is also used, preferably in an amount which is required for the crosslinking reaction of excess epoxide groups, as the curing agent.
Claim 17
Dependent Claim 60 words
Process according to claim 14, characterised in that at least one adduct containing epoxide groups is manufactured, in a first stage, from the epoxide compounds and the polyester-polycarboxylic acids D and/or E, preferably using 0.5 to 1 equivalent of polyester-polycarboxylic acid per 2 equivalents of epoxide compound, and, in a second stage, is crosslinked by reaction with customary curing agents.
Claim 18
Dependent Claim 23 words
Process according to claim 1, characterised in that a blowing agent for the manufacture of foams is added before or during the reaction.
Claim 19
Dependent Claim 47 words
Process according to claim 1, characterised in that the reaction is allowed to proceed in the presence of at least one further aliphatic polyester-polycarboxylic acid, which differs from the polyester-polycarboxylic acids D and E and which causes at least one further (third) crystallite melting point to develop.
Claim 20
Dependent Claim 26 words
Process according to claim 1, characterised in that nucleating agents, preferably phthalocyanines and/or α-naphthoic acid, are added to the reaction mixture before or during the reaction.
Claim 21
Dependent Claim 35 words
Process according to claim 1, characterised in that fillers, preferably substances which promote the conductivity of heat, such as aluminium, carbon black and graphite, are added to the reaction mixture before or during the reaction.
Claim 22
Dependent Claim 19 words
Crystalline, crosslinked epoxide resins, characterised by two crystallite melting points and manufactured by the process according to claim 1.
Claim 23
Dependent Claim 38 words
Epoxide resins according to claim 21, characterised in that they have a lower crystallite melting point in the range from 20° to 70° C. and an upper crystallite melting point in the range from 50° to 120° C.
Claim 24
Dependent Claim 20 words
crystalline, crosslinked epoxide resins having at least two different crystalline melting points manufactured according to the process of claim 1.

References Cited (Backward Citations)

US3739041A Cited
GB1182728A Cited
GB1225945A Cited
US3641194A Cited
US3576903A Cited
US3642674A Cited
US3642938A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-12-31 1983-07-02 1984-01-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-12-31 1987-07-02 1988-01-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-12-31 1991-07-02 1992-01-01 $7700.00 Window Closed / Lapsed

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