← Back to Patent Explorer
US4180640A Expired / Lapsed US ⏱️ 0.0 years remaining

Accelerator for curable acrylic ester compositions

Assignee: Henkel Loctite Corp
•
Filing: 1977-10-31
•
Granted: 1979-12-25
•
Expires: 1997-10-31
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Curable acrylate ester compositions having as an accelerator for the polymerization a hydrazine derivative of the formula R 1 --HN--NH--CO--R 2 and as a co-accelerator, an acid having a pK a of less than about 6. The compositions may optionally be formulated as two-part compositions with the non-ester-containing part being applied as a primer. Typical of the monomers are the polyalkylene glycol dimethacrylates and the so-called urethane acrylates. Polymerization is preferably initiated by a peroxy compound such as cumene hydroperoxide, such a composition having anaerobic curing characteristics.

Inventors

  • 👤 David P. Melody
  • 👤 Daniel A. Doherty
  • 👤 John F. O'Grady
  • 👤 Richard D. Rich

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 22:17
CPC Classifications
C; C09; C09J; C09J5/00; C09J5/04; C09J4/00

Claims Analysis

Total Claims: 64
Claim 1
Independent Claim 166 words
A curable adhesive and sealant composition comprising: (a) a room temperature polymerizable acrylate ester; (b) a peroxy free radical initiator in an amount sufficient to initiate polymerization of said ester; (c) as a polymerization accelerator, a compound having the formula ##STR16## wherein R 1 is selected from the group consisting of alkyl, cycloalkyl, aryl, alkenyl, cycloalkenyl and R 2 is selected from the group consisting of hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, aryl, alkoxy, aryloxy, carbonyl group connected to an unreactive lower alkyl group of 1 to 4 carbons, amino, and the following groups: ##STR17## wherein R 10 is selected from the group consisting of alkyl groups containing one to about 10 carbon atoms, alkenyl groups containing two to about 10 carbon atoms, and aryl groups containing up to about 10 carbon atoms, said accelerator being present in an amount sufficient to accelerate the polymerization at room temperature; and (d) as co-accelerator, an acid having a pK a at room temperature of about 1 to about 6.
Claim 2
Dependent Claim 166 words
A curable adhesive and sealant composition comprising: (a) a room temperature polymerizable acrylate ester; (b) a peroxy free radical initiator in an amount sufficient to initiate polymerization of said ester; (c) as a polymerization accelerator, a compound having the formula ##STR16## wherein R 1 is selected from the group consisting of alkyl, cycloalkyl, aryl, alkenyl, cycloalkenyl and R 2 is selected from the group consisting of hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, aryl, alkoxy, aryloxy, carbonyl group connected to an unreactive lower alkyl group of 1 to 4 carbons, amino, and the following groups: ##STR17## wherein R 10 is selected from the group consisting of alkyl groups containing one to about 10 carbon atoms, alkenyl groups containing two to about 10 carbon atoms, and aryl groups containing up to about 10 carbon atoms, said accelerator being present in an amount sufficient to accelerate the polymerization at room temperature; and (d) as co-accelerator, an acid having a pK a at room temperature of about 1 to about 6.
Claim 3
Dependent Claim 19 words
A composition of claim 1 wherein R 1 is selected from the group consisting of alkyl, aryl and aralkyl.
Claim 4
Dependent Claim 19 words
A composition of claim 1 wherein R 1 is phenyl substituted with a C 1 -C 4 alkyl group.
Claim 5
Dependent Claim 20 words
A composition of claim 1 wherein R 2 is selected from the group consisting of hydrogen, alkyl, aryl and alkoxy.
Claim 6
Dependent Claim 18 words
A composition of claim 4 wherein R 2 is selected from the group consisting of hydrogen and alkyl.
Claim 7
Dependent Claim 11 words
A composition of claim 1 wherein the accelerator is 1-acetyl-2-phenyl hydrazine.
Claim 8
Dependent Claim 11 words
A composition of claim 1 wherein the accelerator is 1-acetyl-2(p-tolyl) hydrazine.
Claim 9
Dependent Claim 11 words
A composition of claim 1 wherein the accelerator is 1-formyl-2-phenyl hydrazine.
Claim 10
Dependent Claim 11 words
A composition of claim 1 wherein the initiator is a hydroperoxide.
Claim 11
Dependent Claim 11 words
A composition of claim 9 wherein the hydroperoxide is cumene hydroperoxide.
Claim 12
Dependent Claim 11 words
A composition of claim 1 wherein the initiator is hydrogen peroxide.
Claim 13
Dependent Claim 11 words
A composition of claim 1 wherein the initiator is a perester.
Claim 14
Dependent Claim 12 words
A composition of claim 1 wherein the initiator is a diacyl peroxide.
Claim 15
Dependent Claim 17 words
A composition of claim 1 wherein the acid has a pK a of less than about 3.
Claim 16
Dependent Claim 11 words
A composition of claim 14 wherein the acid is maleic acid.
Claim 17
Dependent Claim 35 words
A composition of claim 1 wherein the acid has a pK a between about 3 and about 6 and the concentration of the co-accelerator is at least about 5% by weight of the total composition.
Claim 18
Dependent Claim 10 words
A composition of claim 1 which has anaerobic curing properties.
Claim 19
Dependent Claim 14 words
A composition of claim 1 containing in addition an accelerating amount of a sulfimide.
Claim 20
Dependent Claim 11 words
A composition of claim 18 wherein the sulfimide is benzoic sulfimide.
Claim 21
Dependent Claim 168 words
A two-part, curable adhesive and sealant composition comprising a first part comprising a room temperature polymerizable acrylate ester and an acid having a pK a at room temperature of about 1 to about 6; and a second part comprising a peroxy free radical initiator in an amount sufficient to initiate polymerization of said ester and a polymerization accelerator having the formula ##STR18## wherein R 1 is selected from the group consisting of alkyl, cycloalkyl, aryl, alkenyl, cycloalkenyl and R 2 is selected from the group consisting of hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, aryl, alkoxy, aryloxy, carbonyl group connected to an unreactive lower alkyl group of 1 to 4 carbons, amino, and the following groups: ##STR19## wherein R 10 is selected from the group consisting of alkyl groups containing one to about 10 carbon atoms, alkenyl groups containing two to about 10 carbon atoms, and aryl groups containing up to about 10 carbon atoms, said accelerator being present in an amount sufficient to accelerate the polymerization at room temperature.
Claim 22
Dependent Claim 168 words
A two-part, curable adhesive and sealant composition comprising a first part comprising a room temperature polymerizable acrylate ester and an acid having a pK a at room temperature of about 1 to about 6; and a second part comprising a peroxy free radical initiator in an amount sufficient to initiate polymerization of said ester and a polymerization accelerator having the formula ##STR18## wherein R 1 is selected from the group consisting of alkyl, cycloalkyl, aryl, alkenyl, cycloalkenyl and R 2 is selected from the group consisting of hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, aryl, alkoxy, aryloxy, carbonyl group connected to an unreactive lower alkyl group of 1 to 4 carbons, amino, and the following groups: ##STR19## wherein R 10 is selected from the group consisting of alkyl groups containing one to about 10 carbon atoms, alkenyl groups containing two to about 10 carbon atoms, and aryl groups containing up to about 10 carbon atoms, said accelerator being present in an amount sufficient to accelerate the polymerization at room temperature.
Claim 23
Dependent Claim 19 words
A composition of claim 20 wherein R 1 is selected from the group consisting of alkyl, aryl and aralkyl.
Claim 24
Dependent Claim 19 words
A composition of claim 20 wherein R 1 is phenyl substituted with a C 1 -C 4 alkyl group.
Claim 25
Dependent Claim 20 words
A composition of claim 20 wherein R 2 is selected from the group consisting of hydrogen, alkyl, aryl and alkoxy.
Claim 26
Dependent Claim 18 words
A composition of claim 23 wherein R 2 is selected from the group consisting of hydrogen and alkyl.
Claim 27
Dependent Claim 11 words
A composition of claim 20 wherein the accelerator is 1-acetyl-2-phenyl hydrazine.
Claim 28
Dependent Claim 11 words
A composition of claim 20 wherein the accelerator is 1-acetyl-2(p-tolyl) hydrazine.
Claim 29
Dependent Claim 11 words
A composition of claim 20 wherein the accelerator is 1-formyl-2-phenyl hydrazine.
Claim 30
Dependent Claim 12 words
A composition of claim 20 wherein the initiator is a hydro peroxide.
Claim 31
Dependent Claim 11 words
A composition of claim 28 wherein the hydroperoxide is cumene hydroperoxide.
Claim 32
Dependent Claim 11 words
A composition of claim 20 wherein the initiator is hydrogen peroxide.
Claim 33
Dependent Claim 11 words
A composition of claim 20 wherein the initiator is a perester.
Claim 34
Dependent Claim 12 words
A composition of claim 20 wherein the initiator is a diacyl peroxide.
Claim 35
Dependent Claim 17 words
A composition of claim 20 wherein the acid has a pK a of less than about 3.
Claim 36
Dependent Claim 11 words
A composition of claim 33 wherein the acid is maleic acid.
Claim 37
Dependent Claim 31 words
A composition of claim 20 wherein the acid has a pK a between about 3 and about 6 and the concentration of the acid is at least about 5% by weight.
Claim 38
Dependent Claim 10 words
A composition of claim 20 which has anaerobic curing properties.
Claim 39
Dependent Claim 14 words
A composition of claim 20 containing in addition an accelerating amount of a sulfimide.
Claim 40
Dependent Claim 11 words
A composition of claim 37 wherein the sulfimide is benzoic sulfimide.
Claim 41
Dependent Claim 166 words
A two-part, curable adhesive and sealant composition comprising a first part comprising a room temperature polymerizable acrylate ester, an acid having a pK a at room temperature of about 1 to about 6, and a peroxy free radical initiator in an amount sufficient to initiate polymerization of said ester; and a second part comprising a polymerization accelerator having the formula wherein R 1 is selected from the group consisting of alkyl, cycloalkyl, aryl, alkenyl, cycloalkenyl and R 2 is selected from the group consisting of hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, aryl, alkoxy, aryloxy, carbonyl group connected to an unreactive lower alkyl group of 1 to 4 carbons, amino, and the following groups: ##STR20## wherein R 10 is selected from the group consisting of alkyl groups containing one to about 10 carbon atoms, alkenyl groups containing two to about 10 carbon atoms, and aryl groups containing up to about 10 carbon atoms, said accelerator being present in an amount sufficient to accelerate the polymerization at room temperature.
Claim 42
Dependent Claim 166 words
A two-part, curable adhesive and sealant composition comprising a first part comprising a room temperature polymerizable acrylate ester, an acid having a pK a at room temperature of about 1 to about 6, and a peroxy free radical initiator in an amount sufficient to initiate polymerization of said ester; and a second part comprising a polymerization accelerator having the formula wherein R 1 is selected from the group consisting of alkyl, cycloalkyl, aryl, alkenyl, cycloalkenyl and R 2 is selected from the group consisting of hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, aryl, alkoxy, aryloxy, carbonyl group connected to an unreactive lower alkyl group of 1 to 4 carbons, amino, and the following groups: ##STR20## wherein R 10 is selected from the group consisting of alkyl groups containing one to about 10 carbon atoms, alkenyl groups containing two to about 10 carbon atoms, and aryl groups containing up to about 10 carbon atoms, said accelerator being present in an amount sufficient to accelerate the polymerization at room temperature.
Claim 43
Dependent Claim 166 words
A two-part, curable adhesive and sealant composition comprising a first part comprising a room temperature polymerizable acrylate ester, a peroxy free radical initiator in an amount sufficient to initiate polymerization of said ester and a polymerization accelerator having the formula ##STR21## wherein R 1 is selected from the group consisting of alkyl, cycloalkyl, aryl, alkenyl, cycloalkenyl and R 2 is selected from the group consisting of hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, aryl, alkoxy, aryloxy, carbonyl group connected to an unreactive lower alkyl group of 1 to 4 carbons, amino, and the following groups: ##STR22## where R 10 is selected from the group consisting of alkyl groups containing one to about 10 carbon atoms, alkenyl groups containing two to about 10 carbon atoms, and aryl groups containing up to about 10 carbon atoms, said accelerator being present in an amount sufficient to accelerate the polymerization at room temperature; and a second part comprising an acid having a pK a at room temperature of less than about 3.
Claim 44
Dependent Claim 166 words
A two-part, curable adhesive and sealant composition comprising a first part comprising a room temperature polymerizable acrylate ester, a peroxy free radical initiator in an amount sufficient to initiate polymerization of said ester and a polymerization accelerator having the formula ##STR21## wherein R 1 is selected from the group consisting of alkyl, cycloalkyl, aryl, alkenyl, cycloalkenyl and R 2 is selected from the group consisting of hydrogen, alkyl, cycloalkyl, alkenyl, cycloalkenyl, aryl, alkoxy, aryloxy, carbonyl group connected to an unreactive lower alkyl group of 1 to 4 carbons, amino, and the following groups: ##STR22## where R 10 is selected from the group consisting of alkyl groups containing one to about 10 carbon atoms, alkenyl groups containing two to about 10 carbon atoms, and aryl groups containing up to about 10 carbon atoms, said accelerator being present in an amount sufficient to accelerate the polymerization at room temperature; and a second part comprising an acid having a pK a at room temperature of less than about 3.
Claim 45
Dependent Claim 19 words
A composition of claim 40 wherein R 1 is selected from the group consisting of alkyl, aryl and aralkyl.
Claim 46
Dependent Claim 19 words
A composition of claim 40 wherein R 1 is phenyl substituted with a C 1 -C 4 alkyl group.
Claim 47
Dependent Claim 20 words
A composition of claim 40 wherein R 2 is selected from the group consisting of hydrogen, alkyl, aryl and alkoxy.
Claim 48
Dependent Claim 18 words
A composition of claim 43 wherein R 2 is selected from the group consisting of hydrogen and alkyl.
Claim 49
Dependent Claim 11 words
A composition of claim 40 wherein the accelerator is 1-acetyl-2-phenyl hydrazine.
Claim 50
Dependent Claim 11 words
A composition of claim 40 wherein the accelerator is 1-acetyl-2(p-tolyl) hydrazine.
Claim 51
Dependent Claim 11 words
A composition of claim 40 wherein the accelerator is 1-formyl-2-phenyl hydrazine.
Claim 52
Dependent Claim 11 words
A composition of claim 40 wherein the initiator is a hydroperoxide.
Claim 53
Dependent Claim 11 words
A composition of claim 48 wherein the hydroperoxide is cumene hydroperoxide.
Claim 54
Dependent Claim 11 words
A composition of claim 40 wherein the initiator is hydrogen peroxide.
Claim 55
Dependent Claim 10 words
A composition of claim 40 wherein the initiator is perester.
Claim 56
Dependent Claim 12 words
A composition of claim 40 wherein the initiator is a diacyl peroxide.
Claim 57
Dependent Claim 17 words
A composition of claim 40 wherein the acid has a pK a of less than about 2.
Claim 58
Dependent Claim 10 words
A composition of claim 40 which has anaerobic curing properties.
Claim 59
Dependent Claim 14 words
A composition of claim 40 containing in addition an accelerating amount of a sulfimide.
Claim 60
Dependent Claim 11 words
A composition of claim 55 wherein the sulfimide is benzoic sulfimide.
Claim 61
Dependent Claim 33 words
A process of adhering or sealing surfaces comprising applying to at least one of said surfaces a composition of claim 1, placing said surfaces in abutting relationship, and allowing the composition to cure.
Claim 62
Dependent Claim 44 words
A process of adhering or sealing surfaces comprising a first part of a composition of claim 20, applying to another of said surfaces a second part of a composition of claim 20, placing said surfaces in abutting relationship, and allowing the composition to cure.
Claim 63
Dependent Claim 44 words
A process of adhering or sealing surfaces comprising a first part of a composition of claim 39, applying to another of said surfaces a second part of a composition of claim 39, placing said surfaces in abutting relationship, and allowing the composition to cure.
Claim 64
Dependent Claim 44 words
A process of adhering or sealing surfaces comprising a first part of a composition of claim 40, applying to another of said surfaces a second part of a composition of claim 40, placing said surfaces in abutting relationship, and allowing the composition to cure.

References Cited (Backward Citations)

US3491076A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-12-24 1983-06-25 1983-12-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-12-24 1987-06-25 1987-12-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-12-24 1991-06-25 1991-12-25 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag