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US4180619A Expired / Lapsed US ⏱️ 0.0 years remaining

Crosslinked acrylic polymer microparticles

Assignee: PPG Industries Inc
•
Filing: 1978-08-16
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Granted: 1979-12-25
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Expires: 1998-08-16
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Abstract

Abstract Crosslinked acrylic polymer microparticles having a particle size of from 0.1 to 10 microns are produced in relatively high concentrations by a method comprising the free radical addition copolymerization of at least one monoethylenically unsaturated monomer with alpha, beta-ethylenically unsaturated monocarboxylic acid and crosslinking monomer selected from the group consisting of (1) epoxy group-containing compound and (2) a mixture of alkylenimine and organoalkoxysilane in the presence of a dispersion stabilizer and an aliphatic hydrocarbon dispersing liquid in which the crosslinked polymer particles are insoluble. The crosslinked acrylic polymer microparticles are useful as additives to protective and decorative coatings.

Inventors

  • 👤 Joseph M. Makhlouf
  • 👤 Samuel Porter, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 04:33
CPC Classifications
C; C08; C08F; C08F2/00; C08F2/04; C08F2/06; C08F2/08; C08L; C08L75/00; C08L75/04; Y; Y10; Y10T; Y10T428/00; Y10T428/29; Y10T428/2982

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 205 words
Crosslinked acrylic polymer microparticles having a particle size of from 0.1 to 10 microns, which crosslinked acrylic polymer particles may be produced by free radical addition copolymerizing from 0.5 to 15 percent of alpha, beta-ethylenically unsaturated monocarboxylic acid, from 70 to 99 percent of at least one other copolymerizable monoethylenically unsaturated monomer and from 0.5 to 15 percent of crosslinking monomer selected from the group consisting of (1) epoxy group-containing compound and (2) a mixture of alkylenimine and organoalkoxysilane, wherein: a. said epoxy group-containing compound is monoepoxide compound which additionally contains ethylenic unsaturation, b. said organoalkoxysilane is selected from the group consisting of acrylatoalkoxysilane, methacrylatoalkoxysilane and vinylalkoxysilane, and c. said monomer percentages are based on the weight of monomers used in the copolymerization process, in the presence of hydrocarbon dispersing liquid which is a solvent for the polymerizable monomers but a non-solvent for the resultant polymer, and polymeric dispersion stabilizer containing at least two segments of which one segment is solvated by said dispersing liquid and a second segment is of different polarity than said first segment and is relatively insoluble in said dispersing liquid, wherein the reaction is carried out at elevated temperature such that the dispersion polymer first forms and then is crosslinked.
Claim 2
Dependent Claim 205 words
Crosslinked acrylic polymer microparticles having a particle size of from 0.1 to 10 microns, which crosslinked acrylic polymer particles may be produced by free radical addition copolymerizing from 0.5 to 15 percent of alpha, beta-ethylenically unsaturated monocarboxylic acid, from 70 to 99 percent of at least one other copolymerizable monoethylenically unsaturated monomer and from 0.5 to 15 percent of crosslinking monomer selected from the group consisting of (1) epoxy group-containing compound and (2) a mixture of alkylenimine and organoalkoxysilane, wherein: a. said epoxy group-containing compound is monoepoxide compound which additionally contains ethylenic unsaturation, b. said organoalkoxysilane is selected from the group consisting of acrylatoalkoxysilane, methacrylatoalkoxysilane and vinylalkoxysilane, and c. said monomer percentages are based on the weight of monomers used in the copolymerization process, in the presence of hydrocarbon dispersing liquid which is a solvent for the polymerizable monomers but a non-solvent for the resultant polymer, and polymeric dispersion stabilizer containing at least two segments of which one segment is solvated by said dispersing liquid and a second segment is of different polarity than said first segment and is relatively insoluble in said dispersing liquid, wherein the reaction is carried out at elevated temperature such that the dispersion polymer first forms and then is crosslinked.
Claim 3
Dependent Claim 21 words
The crosslinked acrylic polymer microparticles of claim 1 wherein said alpha, beta-ethylenically unsaturated monocarboxylic acid is acrylic acid or methacrylic acid.
Claim 4
Dependent Claim 22 words
The crosslinked acrylic polymer microparticles of claim 1 wherein said other copolymerizable monoethylenically unsaturated monomer is an alkyl acrylate or alkyl methacrylate.
Claim 5
Dependent Claim 18 words
The crosslinked acrylic polymer microparticles of claim 1 wherein said other copolymerizable monoethylenically unsaturated monomer is methyl methacrylate.
Claim 6
Dependent Claim 21 words
The crosslinked acrylic polymer microparticles of claim 1 wherein said crosslinking monomer is a monoepoxide compound which additionally contains ethylenic unsaturation.
Claim 7
Dependent Claim 20 words
The crosslinked acrylic polymer microparticles of claim 5 wherein said monoepoxide compound which additionally contains ethylenic unsaturation is glycidyl methacrylate.
Claim 8
Dependent Claim 29 words
The crosslinked acrylic polymer microparticles of claim 1 wherein said crosslinking monomer is a mixture of alkylenimine and organoalkoxysilane selected from the group consisting of acrylatoalkoxysilane, methacrylatoalkoxysilane and vinylalkoxysilane.
Claim 9
Dependent Claim 19 words
The crosslinked acrylic polymer microparticles of claim 7 wherein said alkylenimine is hydroxyethyl ethylenimine and said organoalkoxysilane is gamma-methacryloxypropyltrimethoxysilane.
Claim 10
Dependent Claim 76 words
The crosslinked acrylic polymer microparticles of claim 7 wherein said polymer dispersion stabilizer is a graft copolymer containing two polymeric segments of which one segment is solvated by said dispersing liquid and the second segment is an anchor polymer of different polarity to said first segment and is relatively non-solvatable by said dispersing liquid and wherein said polymeric dispersion stabilizer contains pendant groups which are addition copolymerized with the ethylenically unsaturated monomers in the copolymerization process.
Claim 11
Dependent Claim 47 words
The crosslinked acrylic polymer microparticles of claim 9 wherein said polymeric dispersion stabilizer is formed by graft copolymerizing the reaction product of glycidyl methacrylate and poly-(12-hydroxystearic acid), with methyl methacrylate and glycidyl methacrylate and the resulting copolymer product containing pendent epoxy groups is reacted with methacrylic acid.
Claim 12
Dependent Claim 39 words
The crosslinked acrylic polymer microparticles of claim 9 wherein said other copolymerizable monoethylenically unsaturated monomer is methyl methacrylate, said alpha, beta-ethylenically unsaturated monocarboxylic acid is methacrylic acid, and said crosslinking monomer is a mixture of gamma-methcryloxypropyltrimethoxysilane and hydroxyethyl ethylenimine.
Claim 13
Dependent Claim 34 words
The crosslinked acrylic polymer microparticles of claim 5 wherein said other copolymerizable monoethylenically unsaturated monomer is methyl methacrylate, said alpha, beta-ethylenically unsaturated monocarboxylic acid is methacrylic acid and said crosslinking monomer is glycidyl methacrylate.

References Cited (Backward Citations)

US3317635A Cited
US3720534A Cited
US3702836A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-12-24 1983-06-25 1983-12-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-12-24 1987-06-25 1987-12-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-12-24 1991-06-25 1991-12-25 $7700.00 Window Closed / Lapsed

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