Claims Analysis
Total Claims: 12
Claim 1
Independent Claim
187 words
A process of making a steel wire of high strength and good cold drawing properties, the said process comprising (a) after hot rolling the wire bringing it to a temperature between about 850° and 910° C. so as to obtain a fine grain austenite structure in the wire; (b) thereafter quenching the wire to cool it to a temperature of about 500° C.; (c) coiling the wire after said quench and finally cooling it to room temperature, the said quench being carried out in a manner that a transformation to martensite occurs which is limited to the outer surface of the wire not to exceed 33 percent of the cross sectional area of the wire, the still substantially higher temperature of the core after the quench causing a substantially isothermal transformation of the austenite of the core to pearlite with only a small fraction of ferrite and further causing a tempering of the martensite surface portion, whereby a product with a martensite outer surface of the said maximum diameter and an inner core of pearlite is obtained having a temper gradient from the surface to the core.
Claim 2
Dependent Claim
187 words
A process of making a steel wire of high strength and good cold drawing properties, the said process comprising (a) after hot rolling the wire bringing it to a temperature between about 850° and 910° C. so as to obtain a fine grain austenite structure in the wire; (b) thereafter quenching the wire to cool it to a temperature of about 500° C.; (c) coiling the wire after said quench and finally cooling it to room temperature, the said quench being carried out in a manner that a transformation to martensite occurs which is limited to the outer surface of the wire not to exceed 33 percent of the cross sectional area of the wire, the still substantially higher temperature of the core after the quench causing a substantially isothermal transformation of the austenite of the core to pearlite with only a small fraction of ferrite and further causing a tempering of the martensite surface portion, whereby a product with a martensite outer surface of the said maximum diameter and an inner core of pearlite is obtained having a temper gradient from the surface to the core.
Claim 3
Dependent Claim
14 words
The process of claim 1 wherein the quench time amounts to about 0.2 seconds.
Claim 4
Dependent Claim
28 words
The process of claim 1 wherein the quench is carried out in a multi-stage water cool, after each stage the front martensite portion being subjected to said tempering.
Claim 5
Dependent Claim
34 words
The process of claim 1 wherein the water quench is effected by moving the wire at a speed of about 40 m/sec. through a water quench stage of a length of about 8 m.
Claim 6
Dependent Claim
17 words
The process of claim 1 wherein the segregated ferrite of the steel is limited to 1 percent.
Claim 7
Dependent Claim
26 words
The process of claim 1 wherein the finished wire is subjected to a cold drawing resulting in a cross-sectional reduction of at least about 85 percent.
Claim 8
Dependent Claim
19 words
The process of claim 1 wherein the final cooling of the coiled wire is effected without forced air flow.
Claim 9
Dependent Claim
69 words
The process of claim 1 wherein the coiling of the wire is effected while the outer surface of the wire is still an imcompletely tempered martensite layer while the core is still in the form of undercooled austenite containing carbon in solution, further tempering of the martensite surface and further transformation of the undercooled austenite core to pearlite taking place thereafter while the coiled wire is on the reel.
Claim 10
Dependent Claim
20 words
The process of claim 1 wherein the wire in the rolling mill is rolled to a diameter of 5.5 mm.
Claim 11
Dependent Claim
30 words
The process of claim 1 wherein the wire has the following composition in percentages by weight: carbon 0.48, manganese 0.50, silicon 0.29, phosphorus 0.008, sulfur 0.024, nitrogen 0.0050, remainder iron.
Claim 12
Dependent Claim
30 words
The process of claim 1 wherein the wire of a D45-2 steel according to German Standard DIN 17140 has a yield strength of at least 61 kp per square millimeter.