Treatment of beryllium-copper alloy and articles made therefrom

Claim 2

A process for treating beryllium-copper alloy to optimize elevated temperature properties thereof, said process comprising in sequence: (a) annealing the alloy at a temperature of between about 1500° F. and about 1800° F.; (b) quenching the annealed alloy; (c) cold working the quenched alloy a minimum of about 30%; (d) subjecting the cold worked alloy to an initial age hardening for between about 0.25 and about 48 hours at a temperature of between about 500° F. and about 800° F.; and (e) subjecting the age-hardened alloy to a secondary age hardening for between about 0.25 and about 48 hours at a temperature of between about 900° F. and about 1200° F.

Claim 3

The process according to claim 1 wherein the alloy is annealed in step (a) by solution heat treatment at a temperature of between about 1650° F. and about 1750° F.

Claim 4

The process according to claim 1 wherein the initial age hardening step (d) is conducted for between about 1 and about 8 hours at a temperature of between about 550° F. and about 700° F.

Claim 5

The process according to claim 1 wherein the secondary age hardening step (e) is conducted for between about 3 and about 24 hours at a temperature of between about 950° F. and about 1050° F.

Claim 6

A process for treating beryllium-copper alloy to optimize elevated temperature properties thereof, said process comprising in sequence: (a) annealing the alloy at a temperature of between about 1500° F. and about 1800° F.; (b) quenching the annealed alloy; (c) cold working the quenched alloy a minimum of about 30%; (d) re-annealing the alloy at a temperature of between about 1500° F. and about 1800° F.; (e) quenching the re-annealed alloy; (f) cold working the quenched re-annealed alloy a minimum of about 30%; (g) subjecting the cold worked alloy obtained in step (f) to an initial age hardening for between about 0.25 and about 48 hours at a temperature of between about 500° F. and about 800° F.; and (h) subjecting the age-hardened alloy to a secondary age hardening for between about 0.25 and about 48 hours at a temperature of between about 900° F. and about 1200° F.

Claim 7

A process for treating beryllium-copper alloy to optimize elevated temperature properties thereof, said process comprising in sequence: (a) annealing the alloy at a temperature of between about 1500° F. and about 1800° F.; (b) quenching the annealed alloy; (c) cold working the quenched alloy a minimum of about 30%; (d) re-annealing the alloy at a temperature of between about 1500° F. and about 1800° F.; (e) quenching the re-annealed alloy; (f) cold working the quenched re-annealed alloy a minimum of about 30%; (g) subjecting the cold worked alloy obtained in step (f) to an initial age hardening for between about 0.25 and about 48 hours at a temperature of between about 500° F. and about 800° F.; and (h) subjecting the age-hardened alloy to a secondary age hardening for between about 0.25 and about 48 hours at a temperature of between about 900° F. and about 1200° F.

Claim 8

The process according to claim 5 wherein the alloy is annealed in steps (a) and (d) by solution heat treatment at a temperature of between about 1650° F. and about 1750° F.

Claim 9

The process according to claim 5 wherein the initial age hardening step (g) is conducted for between about 1 and about 8 hours at a temperature of between about 550° F. and about 700° F.

Claim 10

A process according to claim 5 wherein the secondary age hardening step (h) is conducted for between about 3 and about 24 hours at a temperature of between about 950° F. and about 1050° F.

Claim 11

The process according to claim 1 or 5 wherein the beryllium-copper alloy consists essentially of between about 0.2 and about 1.0% by weight beryllium; up to about 5.0% by weight cobalt and up to about 3.5% by weight nickel with a total of said nickel and cobalt of between about 0.7 and about 5.0% by weight; up to about 1.0% by weight zirconium; up to about 0.005% by weight lead; up to about 0.5% by weight incidental impurities including lead; and the balance copper.

Claim 12

The process according to claim 1 or 5 comprising the additional steps of straightening the alloy obtained from steps (e) and (h) and stress relieving the straightened alloy.

Claim 13

An article of beryllium-copper alloy consisting essentially of between about 0.2 and about 1.0% by weight beryllium; up to about 5.0% by weight cobalt and up to about 3.5% by weight nickel with a total of said nickel and cobalt of between about 0.7 and about 5.0% by weight; up to 1.0% by weight zirconium; up to 0.005% by weight lead; up to about 0.5% by weight incidental impurities including lead; and the balance copper; said alloy being subjected to a treatment comprising, in sequence: (a) annealing the alloy at a temperature of between about 1500° F. and about 1800° F.; (b) quenching the annealed alloy: (c) cold working the quenched alloy a minimum of about 30%; (d) subjecting the cold worked alloy to an initial age hardening for between about 0.25 and about 48 hours at a temperature of between about 500° F. and about 800° F.; and (e) subjecting the age-hardened alloy to a secondary age hardening for between about 0.25 and about 48 hours at a temperature of between about 900° F. and about 1200° F.

Claim 14

An article of beryllium-copper alloy consisting essentially of between about 0.2 and about 1.0% by weight beryllium; up to about 5.0% by weight cobalt and up to about 3.5% by weight nickel with a total of said nickel and cobalt of between about 0.7 and about 5.0% by weight; up to 1.0% by weight zirconium; up to 0.005% by weight lead; up to about 0.5% by weight incidental impurities including lead; and the balance copper; said alloy being subjected to a treatment comprising, in sequence: (a) annealing the alloy at a temperature of between about 1500° F. and about 1800° F.; (b) quenching the annealed alloy: (c) cold working the quenched alloy a minimum of about 30%; (d) subjecting the cold worked alloy to an initial age hardening for between about 0.25 and about 48 hours at a temperature of between about 500° F. and about 800° F.; and (e) subjecting the age-hardened alloy to a secondary age hardening for between about 0.25 and about 48 hours at a temperature of between about 900° F. and about 1200° F.

Claim 15

The article according to claim 11 wherein the alloy is annealed in step (a) by solution heat treatment at a temperature of between about 1650° F. and about 1750° F.

Claim 16

The article according to claim 11 wherein the initial age hardening step (d) is conducted for between about 1 and about 8 hours at a temperature of between about 550° F. and about 700° F.

Claim 17

The article according to claim 11 wherein the secondary stage hardening step (e) is conducted for between about 3 and about 24 hours at a temperature of between about 950° F. and about 1050° F.

Claim 18

An article of beryllium-copper alloy consisting essentially of between about 0.2 and about 1.0 by weight beryllium; up to about 5.0% by weight cobalt and up to about 3.5% by weight nickel with a total of said cobalt and nickel of between about 0.7 and about 5.0% by weight; up to about 1.0% by weight zirconium; up to 0.005% by weight lead; up to about 0.5% by weight incidental impurities including lead; and the balance copper; said alloy being subjected to a treatment comprising, in sequence: (a) annealing the alloy at a temperature of between about 1500° F. and about 1800° F.; (b) quenching the annealed alloy; (c) cold working the quenched alloy a minimum of about 30%; (d) re-annealing the alloy at a temperature of between about 1500° F. and about 1800° F; (e) quenching the re-annealed alloy; (f) cold working the quenched re-annealed alloy a minimum of about 30%; (g) subjecting the cold worked alloy obtained in step (f) to an initial age hardening for between about 0.25 and about 48 hours at a temperature of between about 500° F. and about 800° F.; and (h) subjecting the age-hardened alloy to a secondary age hardening for between about 0.25 and about 48 hours at a temperature of between about 900° F. and about 1200° F.

Claim 19

An article of beryllium-copper alloy consisting essentially of between about 0.2 and about 1.0 by weight beryllium; up to about 5.0% by weight cobalt and up to about 3.5% by weight nickel with a total of said cobalt and nickel of between about 0.7 and about 5.0% by weight; up to about 1.0% by weight zirconium; up to 0.005% by weight lead; up to about 0.5% by weight incidental impurities including lead; and the balance copper; said alloy being subjected to a treatment comprising, in sequence: (a) annealing the alloy at a temperature of between about 1500° F. and about 1800° F.; (b) quenching the annealed alloy; (c) cold working the quenched alloy a minimum of about 30%; (d) re-annealing the alloy at a temperature of between about 1500° F. and about 1800° F; (e) quenching the re-annealed alloy; (f) cold working the quenched re-annealed alloy a minimum of about 30%; (g) subjecting the cold worked alloy obtained in step (f) to an initial age hardening for between about 0.25 and about 48 hours at a temperature of between about 500° F. and about 800° F.; and (h) subjecting the age-hardened alloy to a secondary age hardening for between about 0.25 and about 48 hours at a temperature of between about 900° F. and about 1200° F.

Claim 20

The article according to claim 15 wherein the alloy is annealed in steps (a) and (d) by solution heat treatment at a temperature of between about 1650° F. and about 1750° F.

Claim 21

The article according to claim 15 wherein the initial age hardening step (g) is conducted for between about 1 to and about 8 hours at a temperature of between about 550° F. and about 700° F.

Claim 22

The article according to claim 15 wherein the secondary age hardening step (h) is conducted for between about 3 and about 24 hours at a temperature of between about 550° F. and about 1050° F.

Claim 23

The article according to claim 11 or 15 wherein the alloy is subjected to the additional steps of straightening the alloy obtained in steps (e) and (h) and stress relieving the straightened alloy.

Claim 24

An article according to claim 11 or 15 in the form of a rotor wedge.

Claim 25

A beryllium-copper alloy rotor wedge according to claim 20 wherein the alloy is subjected to the additional steps of straightening the alloy obtained from steps (e) and (h) and stress relieving the straightened alloy.