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US4177089A Expired / Lapsed US ⏱️ 0.0 years remaining

Magnetic particles and compacts thereof

Assignee: Arnold Engineering Co
•
Filing: 1978-04-24
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Granted: 1979-12-04
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Expires: 1998-04-24
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Abstract

Abstract Magnetic particles and compacts formed therefrom for use as magnetic cores formed of a blend of iron particles and particles of sendust, with the particles containing a coating of an electrical insulator thereon. The particles are compacted and annealed in the practice of this invention to form magnetic cores.

Inventors

  • 👤 Billye Bankson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 09:51
CPC Classifications
H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/12; H01F1/14; H01F1/20; H01F1/22; H01F1/24; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12014; Y10T428/12028; Y10T428/12049; Y10T428/12056

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 72 words
Magnetic powders for compaction into cores consisting essentially of a blend of (1) 30 to 70% by weight iron particles, and (2) 70 to 30% by weight particles of an iron alloy consisting essentially of 7 to 13% by weight silicon, 4 to 7% by weight aluminum and the balance being iron, said particles containing a coating of an electrical insulator thereon to electrically insulate each of the particles from the other.
Claim 2
Dependent Claim 72 words
Magnetic powders for compaction into cores consisting essentially of a blend of (1) 30 to 70% by weight iron particles, and (2) 70 to 30% by weight particles of an iron alloy consisting essentially of 7 to 13% by weight silicon, 4 to 7% by weight aluminum and the balance being iron, said particles containing a coating of an electrical insulator thereon to electrically insulate each of the particles from the other.
Claim 3
Dependent Claim 15 words
Powders as defined in claim 1 wherein the iron particles are particles of sponge iron.
Claim 4
Dependent Claim 13 words
Powders as defined in claim 1 wherein the insulator is an inorganic insulator.
Claim 5
Dependent Claim 24 words
Powders as defined in claim 1 wherein the insulator is a blend of an alkali metal silicate and an alkaline eart h metal oxide.
Claim 6
Dependent Claim 13 words
Powders as defined in claim 1 wherein the insulator also contains a clay.
Claim 7
Dependent Claim 63 words
A magnetic core formed of a blend consisting essentially of (1) 30 to 70% by weight iron particles and (2) 70 to 30% by weight particles of an iron alloy consisting essentially of 7 to 13% by weight silicon, 4 to 7% by weight aluminum and the balance being iron, said particles containing a coating thereon of an electrical insulator and compacted together.
Claim 8
Dependent Claim 63 words
A magnetic core formed of a blend consisting essentially of (1) 30 to 70% by weight iron particles and (2) 70 to 30% by weight particles of an iron alloy consisting essentially of 7 to 13% by weight silicon, 4 to 7% by weight aluminum and the balance being iron, said particles containing a coating thereon of an electrical insulator and compacted together.
Claim 9
Dependent Claim 16 words
A core as defined in claim 6 wherein the iron particles are particles of sponge iron.
Claim 10
Dependent Claim 14 words
A core as defined in claim 6 wherein the insulator is an inorganic insulator.
Claim 11
Dependent Claim 24 words
A core as defined in claim 6 wherein the insulator is a blend of an alkali metal silicate and an alkaline earth metal oxide.
Claim 12
Dependent Claim 14 words
A core as defined in claim 9 wherein the insulator also contains a clay.
Claim 13
Dependent Claim 93 words
A magnetic core formed of a blend consisting essentially of (1) 30 to 70% by weight iron particles and (2) 70 to 30% by weight particles of an iron alloy consisting essentially of 7 to 13% by weight silicon, 4 to 7% by weight aluminum and the balance being iron, said particles containing a coating thereof of an electrical insulator and having been compacted together at a pressure within the range of 60 to 140 tons/sq.in. and annealed in a hydrogen-containing atmosphere at a temperature within the range of 1000° to 1500° F.
Claim 14
Dependent Claim 93 words
A magnetic core formed of a blend consisting essentially of (1) 30 to 70% by weight iron particles and (2) 70 to 30% by weight particles of an iron alloy consisting essentially of 7 to 13% by weight silicon, 4 to 7% by weight aluminum and the balance being iron, said particles containing a coating thereof of an electrical insulator and having been compacted together at a pressure within the range of 60 to 140 tons/sq.in. and annealed in a hydrogen-containing atmosphere at a temperature within the range of 1000° to 1500° F.
Claim 15
Dependent Claim 24 words
A core as defined in claim 11 wherein the insulator is a blend of an alkali metal silicate and an alkaline earth metal oxide.
Claim 16
Dependent Claim 14 words
A core as defined in claim 12 wherein the insulator also contains a clay.

References Cited (Backward Citations)

US2864734A Cited
US1878539A Cited
US2158132A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-12-03 1983-06-04 1983-12-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-12-03 1987-06-04 1987-12-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-12-03 1991-06-04 1991-12-04 $7700.00 Window Closed / Lapsed

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