Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
168 words
A process for the recovery of iron values and titanium values from ilmenite which comprises the steps of: (a) crushing said ilmenite; (b) subjecting said crushed ilmenite to a reductive roast at a temperature of from about 600° to about 1000° C. in the presence of hydrogen, carbon monoxide, or a mixture of carbon monoxide and hydrogen; (c) leaching the resultant reduced ilmenite with a leach solution comprising hydrogen chloride; (d) separating insoluble gangue from the soluble metal chlorides; (e) precipitating titanium dioxide from the soluble metal chlorides by treatment with ferric oxide; (f) separating said titanium dioxide from soluble iron chloride and recovering said titanium dioxide; (g) reducing the temperature of the soluble iron chloride sufficiently to crystallize the iron chloride; (h) reducing a major portion of said iron chloride to form metallic iron and hydrogen chloride and recovering the metallic iron; (i) oxidizing the other portion of said iron chloride to form ferric oxide; and (j) recycling said ferric oxide to step (e) of the process.
Claim 2
Dependent Claim
168 words
A process for the recovery of iron values and titanium values from ilmenite which comprises the steps of: (a) crushing said ilmenite; (b) subjecting said crushed ilmenite to a reductive roast at a temperature of from about 600° to about 1000° C. in the presence of hydrogen, carbon monoxide, or a mixture of carbon monoxide and hydrogen; (c) leaching the resultant reduced ilmenite with a leach solution comprising hydrogen chloride; (d) separating insoluble gangue from the soluble metal chlorides; (e) precipitating titanium dioxide from the soluble metal chlorides by treatment with ferric oxide; (f) separating said titanium dioxide from soluble iron chloride and recovering said titanium dioxide; (g) reducing the temperature of the soluble iron chloride sufficiently to crystallize the iron chloride; (h) reducing a major portion of said iron chloride to form metallic iron and hydrogen chloride and recovering the metallic iron; (i) oxidizing the other portion of said iron chloride to form ferric oxide; and (j) recycling said ferric oxide to step (e) of the process.
Claim 3
Dependent Claim
32 words
The process as set forth in claim 1 in which said reductive roast of said ilmenite is effected at a temperature in the range of from about 600° to about 900° C.
Claim 4
Dependent Claim
32 words
The process as set forth in claim 1 in which the precipitation of said titanium dioxide is effected at a temperature in the range of from about 80° to about 110° C.
Claim 5
Dependent Claim
29 words
The process as set forth in claim 1 in which said iron chloride is crystallized at a temperature in the range of from about 0° to about 90° C.
Claim 6
Dependent Claim
32 words
The process as set forth in claim 1 in which the reduction of said iron chloride is effected at a temperature in the range of from about 600° to about 900° C.
Claim 7
Dependent Claim
36 words
The process as set forth in claim 1 in which said hydrogen chloride formed by the reduction of said iron chloride is recycled to the leaching step for use as a portion of said leach solution.
Claim 8
Dependent Claim
38 words
The process as set forth in claim 1 in which the oxidation of said iron chloride is effected by treatment with an oxygen-containing gas at a temperature in the range of from about 300° to about 800° C.
Claim 9
Dependent Claim
27 words
The process as set forth in claim 7 in which the hydrogen chloride formed during the oxidation of said iron chloride is recycled to said crystallization step.
Claim 10
Dependent Claim
48 words
The process as set forth in claim 1 in which said crushed ilmenite is subjected to an oxidation step by treatment with an oxygen-containing gas at a temperature in the range of from about 600° to about 900° C. prior to subjecting said ilmenite to a reductive roast.