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US4175277A Expired / Lapsed US ⏱️ 0.0 years remaining

Voltage surge protector

Assignee: AT&T Inc
•
Filing: 1976-11-08
•
Granted: 1979-11-20
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Expires: 1996-11-08
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Abstract

Abstract Electrical equipment, such as telephone station apparatus, exposed to occasional, destructively high, voltage surges (e.g., lightning strikes), is protected by a device placed in parallel with the equipment, including two metal electrodes and an insulating housing. The electrodes define a fixed narrow spark gap which breaks down (arcs over) to short the voltage surge to ground. The width of the spark gap is critical, since it determines the protective breakdown voltage. In the disclosed devices the gap is closely defined although tolerances on the piece parts from which the device is made may be loose. At least one electrode consists of a flanged support member soldered to an electrode cap. The piece parts are assembled with the electrode faces in contact and raised to the soldering temperature. The gap forms as the temperature is reduced from the liquidus temperature of the soldering alloy to ambient temperature because of differential contraction between the insulator material and the metal parts.

Inventors

  • 👤 Paul Zuk

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 14:46
CPC Classifications
H; H01; H01T; H01T21/00; H01T21/06; H01T4/00; H01T4/10; H01T4/12

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 115 words
A surge protector comprising a tubular insulating housing and two electrodes defining a spark gap within the housing, the electrodes each being provided with a flange, the flanges each engaging one end of the housing and being affixed thereto characterized in that at least one of the electrodes consists essentially of a metal flanged support member and a metal electrode cap telescopically engaging the support member opposite the flange and soldered thereto by means of a fusible metal alloy, whereby the width of the spark gap between the electrode cap and the opposite electrode is determined by differential contraction of the electrodes relative to the housing during cooling from the brazing temperature to ambient temperature.
Claim 2
Dependent Claim 115 words
A surge protector comprising a tubular insulating housing and two electrodes defining a spark gap within the housing, the electrodes each being provided with a flange, the flanges each engaging one end of the housing and being affixed thereto characterized in that at least one of the electrodes consists essentially of a metal flanged support member and a metal electrode cap telescopically engaging the support member opposite the flange and soldered thereto by means of a fusible metal alloy, whereby the width of the spark gap between the electrode cap and the opposite electrode is determined by differential contraction of the electrodes relative to the housing during cooling from the brazing temperature to ambient temperature.
Claim 3
Dependent Claim 33 words
A device of claim 1 in which each electrode consists essentially of a metal flanged support member and a metal electrode cap and which the spark gap is suited between the electrode caps.
Claim 4
Dependent Claim 18 words
A device of claim 1 in which the fusible metal alloy is solid at temperatures below 600° C.
Claim 5
Dependent Claim 17 words
A device of claim 3 in which the fusible metal alloy consists primarily of copper and silver.
Claim 6
Dependent Claim 113 words
A surge protector comprising a tubular insulating housing and two electrodes defining a spark gap within the housing, the electrodes each being provided with a flange, the flanges each engaging one end of the housing and being affixed thereto characterized in that at least one of the electrodes consists essentially of a metal flanged sleeve and a metal electrode cap telescopically engaging the sleeve opposite the flange and soldered thereto by means of a fusible metal alloy, whereby the width of the spark between the electrode cap and the opposite electrodes gap is determined by differential contraction of the electrodes relative to the housing during cooling from the brazing temperature to ambient temperature.
Claim 7
Dependent Claim 113 words
A surge protector comprising a tubular insulating housing and two electrodes defining a spark gap within the housing, the electrodes each being provided with a flange, the flanges each engaging one end of the housing and being affixed thereto characterized in that at least one of the electrodes consists essentially of a metal flanged sleeve and a metal electrode cap telescopically engaging the sleeve opposite the flange and soldered thereto by means of a fusible metal alloy, whereby the width of the spark between the electrode cap and the opposite electrodes gap is determined by differential contraction of the electrodes relative to the housing during cooling from the brazing temperature to ambient temperature.

References Cited (Backward Citations)

US3454811A Cited
US3649874A Cited
US3789256A Cited
US3791711A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-11-19 1983-05-21 1983-11-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-11-19 1987-05-21 1987-11-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-11-19 1991-05-21 1991-11-20 $7700.00 Window Closed / Lapsed

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