Recovery of titanium metal values

Claim 1

In a process for producing titanium metal values from a titanium bearing source which comprises the steps of: (a) crushing said titanium bearing source; (b) subjecting said crushed source to a reductive roast at a temperature in the range of from about 600° up to about 1000° C. in the presence of a reducing medium selected from the group consisting of hydrogen gas, carbon monoxide gas, and combinations thereof; (c) leaching said reduced source of step (b) with a hydrogen halide leach solution at a temperature in the range of from about ambient up to about 110° C. to solubilize titanium and iron halides; (d) separating the solid gangue produced in step (c) from said soluble metal chlorides; (e) cooling said soluble metal halides to a temperature in the range of from about 0° C. to as high as 90° C. to precipitate ferrous chloride; (f) treating the leach liquor of step (e) after said ferrous chloride precipitation with ferric oxide at a temperature in the range of from about 70° to about 100° C. to nucleate said titanium halide to a titanium dioxide precipitate; and (g) recovering said precipitated titanium dioxide, the improvement which comprises the treatment of said leach liquor in step (f) with a stoichiometric excess of said ferric oxide in the range of from about 2.5 to about 50 times the stoichiometric amount of ferric oxide required to react with the titanium halide of said leach liquor while concomitantly maintaining said leach liquor in an agitated state, recovering solids, mixing said solids with a second leach solution containing sufficient titanium halide to consume the remaining ferric oxide and recovering the resultant titanium dioxide.