Insulation structures for electrical inductive apparatus

Claim 2

Electrical inductive apparatus comprising: a tank; dielectric fluid disposed in said tank to cool and electrically insulate said electrical inductive apparatus; a magnetic core having a plurality of horizontally-spaced, vertically-extending leg portions connecting first and second yoke portions disposed in said tank; a plurality of electrical winding assemblies disposed in inductive relation with said leg portions of said magnetic core and having a substantially rectangular cross-sectional configuration; a support structure disposed in registry with said magnetic core and said electrical winding assemblies to provide a solid structure that resists movement of said electrical winding assemblies; solid insulation means disposed between at least the adjacent portions of said electrical winding assemblies and between adjacent portions of said electrical winding assemblies and said support structure to provide insulation therebetween; each electrical winding assembly including concentric first and second electrical windings, each formed of a plurality of layers of conductor turns, said first and second electrical windings being subject to radial movement under forces incident to a short circuit; and insulation structures disposed between certain of said first and second windings in said electrical winding assemblies and between said electrical winding assemblies and said solid insulating means and in movable relation therewith to permit relative movement between said insulation structures and said windings under forces exerted on said windings during a short circuit; each of said insulation structures including a plurality of spaced, vertically extending spacer members arranged in a first layer and forming a plurality of passages for the flow of said dielectric fluid therethrough, at least one layer of electrical insulating material disposed on each opposing side of said spacer members with each of said layers of electrical insulating material being unbonded to adjacent portions of said windings and said solid insulating means so as to permit relative movement therebetween, and means for securing said spacer members to said layers of electrical insulating material to form a solid structure that maintains said spacer members in a vertical orientation throughout the operation of said electrical inductive apparatus.

Claim 3

The electrical inductive apparatus of claim 1 wherein the means for securing the spacer members includes said spacer members having a coating of a B-staged adhesive material disposed thereon.

Claim 4

The electrical inductive apparatus of claim 1 wherein the means for securing the spacer members includes a plurality of turns of an electrical insulating, B-staged adhesive impregnated, strip material disposed around said spacer members which forms cohesive bonds between said spacers and adjacent layers of said insulating material when said adhesive is polymerized to a solid state.

Claim 5

The electrical inductive apparatus of claim 3 wherein the electrical insulating B-staged adhesive impregnated strip material is a B-staged epoxy resin impregnated, glass fiber tape.

Claim 6

The electrical inductive apparatus of claim 1 wherein the insulation structure includes two layers of electrical insulating material disposed between the spacer members and the adjacent portions of the windings, said two layers of electrical insulating material being completely free of curable adhesive material at the interface between adjoining surfaces thereof such that relative movement is permitted between said two layers of electrical insulating material.

Claim 7

The electrical inductive apparatus of claim 1 wherein the insulation structure further includes a second layer of spaced, vertically-extending spacer members radially spaced from the first layer of spacer members, and a plurality of layers of electrical insulating material disposed between said first and second layers of spaced members.

Claim 8

A power transformer comprising: a tank; a dielectric fluid disposed in said tank to cool and insulate said transformer; a magnetic core having a plurality of horizontally-spaced, vertically-extending leg portions of rectangular cross-section connecting first and second yoke portions disposed in said tank; a plurality of electrical winding assemblies disposed in inductive relation with said leg portions of said magnetic core and having a substantially rectangular cross-sectional configuration; a support structure disposed in registry with said magnetic core and said electrical winding assemblies to provide a solid structure that resists movement of said electrical winding assemblies; solid insulation means disposed between at least the adjacent portions of said electrical winding assemblies and between adjacent portions of said electrical winding assemblies and said support structure to provide insulation therebetween; each of said electrical winding assemblies including concentric first and second electrical windings, each formed of a plurality of layers of conductor turns, said first and second electrical windings being subject to radial movement under forces incident to a short circuit; and each of said electrical winding assemblies including first and second insulation structures, said first insulation structure being disposed between said first and second electrical windings and said second insulation structure being disposed between said second electrical winding and adjacent portions of said solid insulation means; said first and second insulation structures being disposed in movable relation with respect to said first and second electrical winding and said solid insulating means, respectively, to permit relative movement between said first and second insulation structures and said first and second windings and said solid insulating means under forces exerted on said windings during a short circuit; each of said first and second insulation structures including a plurality of spaced, vertically extending spacer members arranged in a first layer and forming a plurality of passages for the flow of said dielectric fluid therethrough, at least one layer of electrical insulating material being disposed on each opposing side of said spacer members with each of said layers of electrical insulating material being unbonded to adjacent portions of said windings and said solid insulating means so as to permit relative movement therebetween; said spacers being securely held in a vertical orientation to said layers of electrical insulating material by a B-staged adhesive coating on the surface of said spacers and a plurality of turns of a B-staged adhesive impregnated, electrical insulating strip material disposed around said spacers, which adhesive, when cured, cohesively bonds said spacers to said adjacent layers of said electrical insulating material.

Claim 9

A power transformer comprising: a tank; a dielectric fluid disposed in said tank to cool and insulate said transformer; a magnetic core having a plurality of horizontally-spaced, vertically-extending leg portions of rectangular cross-section connecting first and second yoke portions disposed in said tank; a plurality of electrical winding assemblies disposed in inductive relation with said leg portions of said magnetic core and having a substantially rectangular cross-sectional configuration; a support structure disposed in registry with said magnetic core and said electrical winding assemblies to provide a solid structure that resists movement of said electrical winding assemblies; solid insulation means disposed between at least the adjacent portions of said electrical winding assemblies and between adjacent portions of said electrical winding assemblies and said support structure to provide insulation therebetween; each of said electrical winding assemblies including concentric first and second electrical windings, each formed of a plurality of layers of conductor turns, said first and second electrical windings being subject to radial movement under forces incident to a short circuit; and each of said electrical winding assemblies including first and second insulation structures, said first insulation structure being disposed between said first and second electrical windings and said second insulation structure being disposed between said second electrical winding and adjacent portions of said solid insulation means; said first and second insulation structures being disposed in movable relation with respect to said first and second electrical winding and said solid insulating means, respectively, to permit relative movement between said first and second insulation structures and said first and second windings and said solid insulating means under forces exerted on said windings during a short circuit; each of said first and second insulation structures including a plurality of spaced, vertically extending spacer members arranged in a first layer and forming a plurality of passages for the flow of said dielectric fluid therethrough, at least one layer of electrical insulating material being disposed on each opposing side of said spacer members with each of said layers of electrical insulating material being unbonded to adjacent portions of said windings and said solid insulating means so as to permit relative movement therebetween; said spacers being securely held in a vertical orientation to said layers of electrical insulating material by a B-staged adhesive coating on the surface of said spacers and a plurality of turns of a B-staged adhesive impregnated, electrical insulating strip material disposed around said spacers, which adhesive, when cured, cohesively bonds said spacers to said adjacent layers of said electrical insulating material.