US4167585A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Method for heating and cooking foods in a closed treatment chamber by maintaining the temperature and moisture content
Assignee: Heat and Control Inc
•
Filing: 1977-11-21
•
Granted: 1979-09-11
•
Expires: 1997-11-21
Abstract
Abstract The cooking process comprises the steps of providing a food treatment chamber equipped with a vapor pervious conveyor; preparing a moving stream of a process vapor at a temperature having a lower range of between 165° F. to 212° F.; circulating the stream along the conveyor; injecting water vapor into the moving stream of process vapor and supplying heat to the moving stream to control the temperature and moisture content of the process vapor; placing the food product in discrete pieces upon the conveyor; and moving the product continuously in its original position on the conveyor through the treatment chamber.
Inventors
- 👤 Andrew A. Caridis
- 👤 Clark K. Benson
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-24 21:33
CPC Classifications
A; A21; A21B; A21B1/00; A21B1/42; A21B1/48; A21B3/00; A21B3/04; A23; A23L; A23L5/00; A23L5/10; A23L5/13; A47; A47J; A47J27/00; A47J27/14; A47J27/16
Claims Analysis
Total Claims: 15
Claim 1
Independent Claim
360 words
In a rapid continuous process for heating and cooking foods, the steps of forming a treating zone within a substantially closed treatment chamber, said chamber having inlet and outlet openings, introducing food to said chamber in the form of solid discrete pieces, said food moving through said chamber along a pathway extending through said inlet opening and said treating zone and exiting through said outlet opening, generating a gaseous process vapor within said treatment chamber and rapidly and continuously circulating the same along the pathway in said treating zone in a direction concurrent to the direction of movement of said food, heating said rapidly circulating process vapor to continuously maintain the temperature thereof within the range from 165° to 600° F., the temperature of said rapidly circulating process vapor bearing a relationship to the entering food such that a substantial temperature differential exists between the food and process vapor ranging to as much as 295° to 560° F., said food being moved in a concurrent direction with said rapidly circulating process vapor at a rate and for a distance to effect heating and cooking thereof for a period of time sufficient to raise the center temperature of said discrete pieces of food to within the range from 140° to 195° F., intermittently releasing saturated steam into said rapidly circulating and heated process vapor to raise the moisture content thereof continuously removing external air from adjacent the inlet and outlet openings of said treating chamber to thereby substantially prevent the entry of external air to said treating zone, such exclusion of air serving to limit the proportion of air within the process vapor continuously and rapidly circulating within said treatment chamber and through said treating zone, continuously monitoring the moisture content of said rapidly circulating process vapor to determine variations in the moisture content and continuously using the variations in moisture content so determined to control said intermittent release of saturated steam to the process vapor being rapidly circulated within said treatment chamber, thereby to provide a rapidly and continuously circulating process vapor of controlled temperature and moisture content as needed and desired for heating and cooking particular foods undergoing treatment.
Claim 2
Dependent Claim
360 words
In a rapid continuous process for heating and cooking foods, the steps of forming a treating zone within a substantially closed treatment chamber, said chamber having inlet and outlet openings, introducing food to said chamber in the form of solid discrete pieces, said food moving through said chamber along a pathway extending through said inlet opening and said treating zone and exiting through said outlet opening, generating a gaseous process vapor within said treatment chamber and rapidly and continuously circulating the same along the pathway in said treating zone in a direction concurrent to the direction of movement of said food, heating said rapidly circulating process vapor to continuously maintain the temperature thereof within the range from 165° to 600° F., the temperature of said rapidly circulating process vapor bearing a relationship to the entering food such that a substantial temperature differential exists between the food and process vapor ranging to as much as 295° to 560° F., said food being moved in a concurrent direction with said rapidly circulating process vapor at a rate and for a distance to effect heating and cooking thereof for a period of time sufficient to raise the center temperature of said discrete pieces of food to within the range from 140° to 195° F., intermittently releasing saturated steam into said rapidly circulating and heated process vapor to raise the moisture content thereof continuously removing external air from adjacent the inlet and outlet openings of said treating chamber to thereby substantially prevent the entry of external air to said treating zone, such exclusion of air serving to limit the proportion of air within the process vapor continuously and rapidly circulating within said treatment chamber and through said treating zone, continuously monitoring the moisture content of said rapidly circulating process vapor to determine variations in the moisture content and continuously using the variations in moisture content so determined to control said intermittent release of saturated steam to the process vapor being rapidly circulated within said treatment chamber, thereby to provide a rapidly and continuously circulating process vapor of controlled temperature and moisture content as needed and desired for heating and cooking particular foods undergoing treatment.
Claim 3
Dependent Claim
27 words
A continuous process as in claim 1 wherein said process vapor is circulated at a flow rate within the range from 1200 to 2400 feet per minute.
Claim 4
Dependent Claim
28 words
A continuous process as in claim 1 wherein said saturated steam is released into said rapidly circulating process vapor at a temperature of from 260° to 281° F.
Claim 5
Dependent Claim
31 words
A continuous process as in claim 1 wherein the moisture content of said rapidly circulating process vapor is maintained at a level which at all times is in excess of 8%.
Claim 6
Dependent Claim
25 words
A continuous process as in claim 4 wherein the moisture content of said rapidly circulating process vapor is within the range from 30 to 51%.
Claim 7
Dependent Claim
47 words
A continuous process as in claim 1 including the further step of collecting rendering and drippings from food products undergoing treatment in said treating zone on a relatively cool surface within said treating zone, and withdrawing said renderings and drippings from the treatment chamber for further use.
Claim 8
Dependent Claim
25 words
A continuous process as in claim 6 wherein said relatively cool surface is maintained at a temperature within the range from 175° to 195° F.
Claim 9
Dependent Claim
36 words
A continuous process as in claim 6 wherein said renderings and drippings withdrawn from the treatment chamber are returned into contact with said discrete pieces of food moving along said pathway extending through the treating zone.
Claim 10
Dependent Claim
51 words
A continuous process as in claim 1 including the further step of subjecting said solid discrete pieces of food to pretreatment prior to introducing the same to said treating chamber, said pretreatment being selected from the group consisting of deep oil frying, flame searing, branding by surface searing, blanching and thawing.
Claim 11
Dependent Claim
42 words
A continuous process as in claim 1 including the further step of subjecting said solid discrete pieces of food while moving along the pathway extending through said treatment zone, and while in contact with said process vapor, to a spray of oil.
Claim 12
Dependent Claim
42 words
A continuous process as in claim 1 wherein said discrete pieces of food are moved through said treating zone at a rate sufficient to effect heating and cooking thereof for a period of time within the range from 1.2 to 14.5 minutes.
Claim 13
Dependent Claim
50 words
A continuous process as in claim 1 wherein the solid discrete pieces of food introduced to said treatment zone are maintained in original positions as they are moved through said treating zone to thereby maintain the individual shape and integrity of said solid discrete pieces of food as final products.
Claim 14
Dependent Claim
319 words
A rapid continuous process for heating and cooking foods comprising the steps of forming a treating zone within a substantially closed treatment chamber, from which air is substantially excluded, said chamber having inlet and outlet openings moving individual units of food through said chamber along a pathway extending through said inlet opening and said treating zone and exiting through said outlet opening, generating a gaseous process vapor within said treatment chamber and rapidly and continuously circulating the same along said pathway in the direction concurrent to the direction of movement of said food, separately heating said rapidly circulating process vapor to continuously maintain the temperature thereof within the range from 165° to 600° F., the initial temperature of said units of food moving through said treatment zone being such that there is a substantial temperature differential between the food and the circulating process vapor, said food being moved through said treatment zone along said pathway at a rate to effect heating and cooking thereof in the presence of said rapidly circulating process vapor and to raise the center temperature of said units of food within the range from 140° to 195° F., intermittently releasing saturated steam into said rapidly circulating and heated process vapor to raise the moisture content therof continuously monitoring the temperature of said rapidly circulating process vapor to determine variations thereof, and continuously using the variations in temperature so determined to control the separate heating of said circulating process vapor, and continuously monitoring the moisture content of said rapidly circulating process vapor to determine variations in the moisture content and continuously using the variations in moisture content so determined to control said intermittent release of saturated steam to the process vapor being rapidly circulated within said treatment chamber, thereby to provide a rapidly and continuously circulating process vapor of controlled temperature and moisture content as needed and desired for heating and cooking particular foods undergoing treatment.
Claim 15
Dependent Claim
319 words
A rapid continuous process for heating and cooking foods comprising the steps of forming a treating zone within a substantially closed treatment chamber, from which air is substantially excluded, said chamber having inlet and outlet openings moving individual units of food through said chamber along a pathway extending through said inlet opening and said treating zone and exiting through said outlet opening, generating a gaseous process vapor within said treatment chamber and rapidly and continuously circulating the same along said pathway in the direction concurrent to the direction of movement of said food, separately heating said rapidly circulating process vapor to continuously maintain the temperature thereof within the range from 165° to 600° F., the initial temperature of said units of food moving through said treatment zone being such that there is a substantial temperature differential between the food and the circulating process vapor, said food being moved through said treatment zone along said pathway at a rate to effect heating and cooking thereof in the presence of said rapidly circulating process vapor and to raise the center temperature of said units of food within the range from 140° to 195° F., intermittently releasing saturated steam into said rapidly circulating and heated process vapor to raise the moisture content therof continuously monitoring the temperature of said rapidly circulating process vapor to determine variations thereof, and continuously using the variations in temperature so determined to control the separate heating of said circulating process vapor, and continuously monitoring the moisture content of said rapidly circulating process vapor to determine variations in the moisture content and continuously using the variations in moisture content so determined to control said intermittent release of saturated steam to the process vapor being rapidly circulated within said treatment chamber, thereby to provide a rapidly and continuously circulating process vapor of controlled temperature and moisture content as needed and desired for heating and cooking particular foods undergoing treatment.
References Cited (Backward Citations)
US992488A
Cited
GB338286A
Cited
US2199584A
Cited
GB602402A
Cited
FR987633A
Cited
DE930503C
Cited
GB746035A
Cited
BE587056A
Cited
US3237551A
Cited
US3199436A
Cited
US3224881A
Cited
GB1116881A
Cited
US3644124A
Cited
US3865964A
Cited
US3736860A
Cited
US3910175A
Cited
US3764343A
Cited
US3815488A
Cited
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1982-09-10 | 1983-03-12 | 1983-09-11 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1986-09-10 | 1987-03-12 | 1987-09-11 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1990-09-10 | 1991-03-12 | 1991-09-11 | $7700.00 | Window Closed / Lapsed |