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US4166780A Expired / Lapsed US ⏱️ 0.0 years remaining

Novel electrolytic process

Assignee: De Nora SpA
•
Filing: 1978-05-16
•
Granted: 1979-09-04
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Expires: 1998-05-16
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Abstract

Abstract An improved process for the production of halogens and alkali metal hydroxide by electrolysis of aqueous solution of alkali metal halides in a flowing mercury electrolysis cell wherein the salt solutions do not have to purified and to novel amalgam denuders and a mercury electrolytic cell plant without a salt purification step.

Inventors

  • 👤 Giuseppe Bianchi
  • 👤 Oronzio De Nora
  • 👤 Placido M. Spaziante

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 20:04
CPC Classifications
C; C25; C25B; C25B1/00; C25B1/01; C25B1/34; C25B1/36; C25B1/42

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 97 words
In a process for electrolysis of an aqueous solution of an alkali metal halide in a mercury cathode electrolysis cell to produce halogen and alkali metal hydroxide, the improvement comprising subjecting the amalgam leaving the electrolysis to decomposition by anodic polarization under alkaline conditions to form mercury and an alkali metal hydroxide solution and subjecting the mercury to anodic polarization under acidic conditions in an electrolyte with a counter-electrode maintained at a sufficiently negative potential to remove from the mercury at least a portion of metal impurities contained and recycling the purified mercury to the electrolysis cell.
Claim 2
Dependent Claim 97 words
In a process for electrolysis of an aqueous solution of an alkali metal halide in a mercury cathode electrolysis cell to produce halogen and alkali metal hydroxide, the improvement comprising subjecting the amalgam leaving the electrolysis to decomposition by anodic polarization under alkaline conditions to form mercury and an alkali metal hydroxide solution and subjecting the mercury to anodic polarization under acidic conditions in an electrolyte with a counter-electrode maintained at a sufficiently negative potential to remove from the mercury at least a portion of metal impurities contained and recycling the purified mercury to the electrolysis cell.
Claim 3
Dependent Claim 19 words
The process of claim 1 wherein the electrolyte for the anodic polarization has a pH of 1 to 3.
Claim 4
Dependent Claim 34 words
The process of claim 1 wherein the ratio of the surface area of the mercury in the electrolysis cell and the surface area of the counter-electrode for the anodic polarization is 100 to 10,000.
Claim 5
Dependent Claim 24 words
The process of claim 1 wherein the ratio of the electrolysis current in the electrolysis cell and the anodic polarization is at least 10,000.
Claim 6
Dependent Claim 13 words
The process of claim 1 wherein the alkali metal halide is sodium chloride.
Claim 7
Dependent Claim 62 words
A process of decomposing sodium amalgam comprising subjecting sodium amalgam to decomposition by anodic polarization under alkaline conditions with water to form hydrogen and sodium hydroxide and subjecting the mercury to anodic polarization under acidic conditions in an electrolyte with a counter-electrode maintained at a sufficiently negative potential to remove from the mercury at least a portion of metal impurities contained therein.
Claim 8
Dependent Claim 62 words
A process of decomposing sodium amalgam comprising subjecting sodium amalgam to decomposition by anodic polarization under alkaline conditions with water to form hydrogen and sodium hydroxide and subjecting the mercury to anodic polarization under acidic conditions in an electrolyte with a counter-electrode maintained at a sufficiently negative potential to remove from the mercury at least a portion of metal impurities contained therein.
Claim 9
Dependent Claim 15 words
Th process of claim 6 wherein the pH of the electrolyte is 1 to 3.
Claim 10
Dependent Claim 34 words
The process of claim 6 wherein the mercury at the bottom of the denuder is subjected to anodic polarization in the presence of water at the bottom of the denuder to completely remove sodium.

References Cited (Backward Citations)

US3364128A Cited
US3562123A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-09-03 1983-03-05 1983-09-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-09-03 1987-03-05 1987-09-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-09-03 1991-03-05 1991-09-04 $7700.00 Window Closed / Lapsed

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