Process for removal of suspended solids from liquid

Claim 2

In a process for removal of solids from a liquid containing suspended solids including the steps of: (a) providing a filtration vessel containing a filter bed of discontinuous polyurethane particles; (b) flowing said liquid containing suspended solids through said filter bed in said filtration vessel for deposition of said solids on said polyurethane particles to form solids-depleted liquid, and discharging solids-depleted liquid from said filtration vessel, until said filter bed is at least partially loaded with deposited solids; (c) terminating the flow of liquid through said filter bed; and (d) removing deposited solids from the discontinuous polyurethane particles in said filter bed, thereby renewing said filter bed for solids removal from said liquid containing suspended solids, the improvement wherein the removal of deposited solids from the discontinuous polyurethane particles of said filter bed comprises the steps of: adding at least one bed volume of a regeneration liquid to said filtration vessel, mechanically mixing said filter bed of discontinuous polyurethane particles having said solids deposited thereon in a total volume of liquid in said filtration vessel comprising said regeneration liquid and the hold-up liquid in said filter bed resulting from said termination of liquid flow therethrough, without removal of liquid from said filtration vessel during said mixing therein, to cause deposited solids to disengage from said discontinuous polyurethane particles and pass into said total liquid volume, thereby forming solids-enriched liquid, and discharging said solids-enriched liquid from said filtration vessel.

Claim 3

A process according to claim 1 wherein said filter bed occupies no more than one-half the volume of said filtration vessel.

Claim 4

A process according to claim 2 wherein said mechanical mixing comprises mechanically agitating said filter bed of polyurethane particles.

Claim 5

A process according to claim 1 wherein said regeneration liquid comprises between one and two bed volume of liquid.

Claim 6

A process according to claim 1 wherein said regeneration liquid comprises solids-depleted liquid.

Claim 7

A process according to claim 1 wherein said regeneration liquid comprises liquid containing suspended solids.

Claim 8

A process according to claim 1 wherein said discontinuous polyurethane is in the form of shredded non-uniformly sized particles.

Claim 9

A process according to claim 1 wherein said discontinuous polyurethane has a cellular density of from 10 to 100 cells/inch.

Claim 10

A process according to claim 1 wherein said liquid containing suspended solids is water.

Claim 11

A process according to claim 1 wherein the volumetric flow velocity of said liquid containing suspended solids through said filter bed is between 1 and 10 gal/min/ft 2 of filter bed cross-sectional area.

Claim 12

A process according to claim 1 wherein the true density of the polyurethane particles in said filter bed is greater than 1.34 lbs/ft 3 .

Claim 13

A process according to claim 1 wherein the polyurethane particles in said filter bed have a solids loading capacity of at least 0.5 lb. suspended solids/ft 3 polyurethane particles.

Claim 14

A process according to claim 1 wherein the polyurethane particles in said filter bed have a cubic form.

Claim 15

A process according to claim 1 wherein the solids-depleted liquid discharged from said filtration vessel is passed through a second filter bed for final effluent polishing of said liquid.

Claim 16

In a process for removal of solids from a liquid containing suspended solids including the steps of: (a) providing a filtration vessel containing a filter bed of discontinuous polyurethane particles; (b) flowing said liquid containing suspended solids through said filter bed in said filtration vessel for deposition of said solids on said polyurethane particles to form solids-depleted liquid, and discharging solids-depleted liquid from said filtration vessel, until said filter bed is at least partially loaded with deposited solids; (c) terminating the flow of liquid through said filter bed; and (d) removing deposited solids from the discontinuous polyurethane particles in said filter bed, thereby renewing said filter bed for solids removal from said liquid containing suspended solids, the improvement wherein the removal of deposited solids from the discontinuous polyurethane particles of said filter bed comprises the steps of: adding a regeneration liquid to said filtration vessel, mechanically mixing said filter bed of discontinuous polyurethane particles having said solids deposited thereon in a total volume of liquid in said filtration vessel comprising said regeneration liquid and at least equal to the volume of hold-up liquid in said filter bed at the termination of liquid flow through said filter bed and one bed volume of additional liquid, without removal of liquid from said filtration vessel during said mixing therein, to cause deposited solids to disengage from said discontinuous polyurethane particles and pass into said total liquid volume, thereby forming solids-enriched liquid, and discharging said solids-enriched liquid from said filtration vessel.

Claim 17

In a process for removal of solids from a liquid containing suspended solids including the steps of: (a) providing a filtration vessel containing a filter bed of discontinuous polyurethane particles; (b) flowing said liquid containing suspended solids through said filter bed in said filtration vessel for deposition of said solids on said polyurethane particles to form solids-depleted liquid, and discharging solids-depleted liquid from said filtration vessel, until said filter bed is at least partially loaded with deposited solids; (c) terminating the flow of liquid through said filter bed; and (d) removing deposited solids from the discontinuous polyurethane particles in said filter bed, thereby renewing said filter bed for solids removal from said liquid containing suspended solids, the improvement wherein the removal of deposited solids from the discontinuous polyurethane particles of said filter bed comprises the steps of: adding a regeneration liquid to said filtration vessel, mechanically mixing said filter bed of discontinuous polyurethane particles having said solids deposited thereon in a total volume of liquid in said filtration vessel comprising said regeneration liquid and at least equal to the volume of hold-up liquid in said filter bed at the termination of liquid flow through said filter bed and one bed volume of additional liquid, without removal of liquid from said filtration vessel during said mixing therein, to cause deposited solids to disengage from said discontinuous polyurethane particles and pass into said total liquid volume, thereby forming solids-enriched liquid, and discharging said solids-enriched liquid from said filtration vessel.

Claim 18

A process according to claim 15 wherein said filter vessel is drained of liquid following the termination of liquid flow through said filter bed and the holdup liquid resulting from the termination of liquid flow through the filter bed is replaced by a fractional bed volume of regeneration liquid.

Claim 19

A process according to claim 16 wherein said regeneration liquid comprises between one and two bed volume of liquid in addition to a fractional bed volume of liquid equal to the volume of hold-up liquid in said filter bed resulting from the termination of liquid flow therethrough.