Metal cavitated sandwich structures

Claim 2

An improved sound absorbing sandwich structure for use in environments where a temperature differential across the structure thickness causes differential expansion and movement of the layers with respect to each other, the structure comprising: a first sheet metal layer, a second sheet metal layer having perforations therein, a rigid honeycomb cellular interlayer disposed between said first and second layers, and means rigidly attaching said interlayer by welding to each of said first layer and said second layer to provide a substantially rigid sandwich structure, the improvement being that one of the layers of sheet metal consists of a plurality of sheet pieces each of which has a small surface area relative to the other layer of sheet metal and each of which is disposed with each of its edges adjacent to respective edges of the adjacent sheet pieces such that there can be independent expansion or contraction of each sheet piece and the edges of each sheet piece can move without interference with respect to the adjacent edges of adjacent sheet pieces when the layers of the structure are subjected to a temperature differential and expand or contract differentially whereby overall shear stress across the sandwich structure is minimized and thereby prevents the second perforated sheet metal layer from cracking.

Claim 3

A structure as claimed in claim 1 in which the adjacent edges of adjacent sheet pieces are spaced apart by an amount sufficient to avoid contact therebetween as the layers of the structure expand or contract.

Claim 4

A structure as claimed in claim 1 in which the adjacent edges of adjacent sheet pieces are arranged in overlapping sliding relationship with each other.

Claim 5

A structure as claimed in claim 1 in which the adjacent edges of adjacent sheet pieces are joined together by respective resilient members.

Claim 6

A structure as claimed in claim 4 in which said resilient members are elongated strips having a U-shaped cross-section with legs terminating in outwardly turned flanges and in which each of the outwardly turned flanges of the strips is welded to a respective edge of a sheet piece.

Claim 7

A structure as claimed in claim 1 in which the cellular interlayer is also formed from a plurality of pieces, each sheet piece being welded to a respective cellular interlayer piece and each cellular interlayer piece being welded to the other sheet metal layer.

Claim 8

A sound absorbing sandwich structure for lining the inside of the exhaust duct of a gas turbine engine where said sandwich structure is subjected to a temperature differential across the same, comprising: a first sheet metal layer facing away from the exhaust gases, a second perforated sheet metal layer facing the exhaust gases and over which the exhaust gases flow, a rigid honeycomb cellular interlayer disposed therebetween, and means rigidly attaching said interlayer by welding to each of the first and second sheet metal layers to provide a substantially rigid sandwich structure, the first sheet metal layer being composed of a plurality of sheet pieces and the cellular interlayer being composed of a corresponding number of pieces each of which is welded to a respective sheet piece, adjacent edges of adjacent sheet pieces being spaced apart by an amount sufficient to avoid contact therebetween and permit independent expansion or contraction of the sheet pieces as the layers of the structure differentially expand or contract whereby overall shear stress across the sandwich structure is minimized and thereby prevents the second perforated sheet metal layer from cracking.

Claim 9

A sound absorbing sandwich structure for lining the inside of the exhaust duct of a gas turbine engine where said sandwich structure is subjected to a temperature differential across the same, comprising: a first sheet metal layer facing away from the exhaust gases, a second perforated sheet metal layer facing the exhaust gases and over which the exhaust gases flow, a rigid honeycomb cellular interlayer disposed therebetween, and means rigidly attaching said interlayer by welding to each of the first and second sheet metal layers to provide a substantially rigid sandwich structure, the first sheet metal layer being composed of a plurality of sheet pieces and the cellular interlayer being composed of a corresponding number of pieces each of which is welded to a respective sheet piece, adjacent edges of adjacent sheet pieces being spaced apart by an amount sufficient to avoid contact therebetween and permit independent expansion or contraction of the sheet pieces as the layers of the structure differentially expand or contract whereby overall shear stress across the sandwich structure is minimized and thereby prevents the second perforated sheet metal layer from cracking.

Claim 10

A sound absorbing sandwich structure for lining the inside of the exhaust duct of a gas turbine engine where said structure is subjected to a temperature differential across the same, comprising: a first sheet metal layer facing away from the exhaust gases, a second perforated sheet metal layer facing the exhaust gases and over which the exhaust gases flow, a rigid honeycomb cellular interlayer disposed therebetween, and means rigidly attaching said interlayer by welding to each of the first and second sheet metal layers to provide a substantially rigid sandwich structure, the second sheet metal layer being composed of a plurality of sheet pieces and the cellular interlayer being composed of a corresponding number of cellular interlayer pieces each of which is welded to a respective sheet piece, adjacent edges of adjacent sheet pieces being arranged in overlapping sliding relationship with each other to prevent penetration of exhaust gases to the interlayer and to permit independent expansion or contraction of the sheet pieces as the layers of the structure differentially expand and contract whereby overall shear stress across the sandwich structure is minimized and thereby prevents the second perforated sheet metal layer from cracking.

Claim 11

A sound absorbing sandwich structure for lining the inside of the exhaust duct of a gas turbine engine where said structure is subjected to a temperature differential across the same, comprising: a first sheet metal layer facing away from the exhaust gases, a second perforated sheet metal layer facing the exhaust gases and over which the exhaust gases flow, a rigid honeycomb cellular interlayer disposed therebetween, and means rigidly attaching said interlayer by welding to each of the first and second sheet metal layers to provide a substantially rigid sandwich structure, the second sheet metal layer being composed of a plurality of sheet pieces and the cellular interlayer being composed of a corresponding number of cellular interlayer pieces each of which is welded to a respective sheet piece, adjacent edges of adjacent sheet pieces being arranged in overlapping sliding relationship with each other to prevent penetration of exhaust gases to the interlayer and to permit independent expansion or contraction of the sheet pieces as the layers of the structure differentially expand and contract whereby overall shear stress across the sandwich structure is minimized and thereby prevents the second perforated sheet metal layer from cracking.

Claim 12

A sound absorbing sandwich structure for lining the inside of the exhaust duct of a gas turbine engine where said structure is subjected to a temperature differential across the same, comprising: a first sheet metal layer facing away from the exhaust gases, a second perforated sheet metal layer facing the exhaust gases and over which the exhaust gases flow, a rigid honeycomb cellular interlayer disposed therebetween, and means rigidly attaching said interlayer by welding to each of the first and second sheet metal layers to provide a substantially rigid sandwich structure, the second sheet metal layer being composed of a plurality of sheet pieces and the cellular interlayer being composed of a corresponding number of cellular interlayer pieces each of which is welded to a respective sheet piece, adjacent edges of adjacent sheet pieces being joined together by respective resilient elongated strips having a U-shaped cross-section with legs terminating in outwardly turned flanges, each outwardly turned flange of each resilient elongated strip being welded to a respective edge of a sheet piece to prevent penetration of exhaust gases to the cellular interlayer, said resilient elongated strips providing for independent expansion or contraction of the sheet pieces of said second sheet metal layer as the layers of the structure differentially expand or contract whereby overall shear stress across the sandwich structure is minimized and thereby prevents the second perforated sheet metal from cracking.

Claim 13

A sound absorbing sandwich structure for lining the inside of the exhaust duct of a gas turbine engine where said structure is subjected to a temperature differential across the same, comprising: a first sheet metal layer facing away from the exhaust gases, a second perforated sheet metal layer facing the exhaust gases and over which the exhaust gases flow, a rigid honeycomb cellular interlayer disposed therebetween, and means rigidly attaching said interlayer by welding to each of the first and second sheet metal layers to provide a substantially rigid sandwich structure, the second sheet metal layer being composed of a plurality of sheet pieces and the cellular interlayer being composed of a corresponding number of cellular interlayer pieces each of which is welded to a respective sheet piece, adjacent edges of adjacent sheet pieces being joined together by respective resilient elongated strips having a U-shaped cross-section with legs terminating in outwardly turned flanges, each outwardly turned flange of each resilient elongated strip being welded to a respective edge of a sheet piece to prevent penetration of exhaust gases to the cellular interlayer, said resilient elongated strips providing for independent expansion or contraction of the sheet pieces of said second sheet metal layer as the layers of the structure differentially expand or contract whereby overall shear stress across the sandwich structure is minimized and thereby prevents the second perforated sheet metal from cracking.