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US4160673A Expired / Lapsed US ⏱️ 0.0 years remaining

Low temperature calcined porcelain and process for preparation thereof

Assignee: Nippon Kouatsu Electric Co
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Filing: 1977-12-30
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Granted: 1979-07-10
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Expires: 1997-12-30
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Abstract

Abstract A low temperature calcined porcelain composed mainly of a vitreous substance and including aluminum oxide, a clay component, a binder and, if necessary, a coloring agent is disclosed. This porcelain is prepared according to a process comprising adding water to a mixture composed mainly of a vitreous substance and including alumina, silica or a naturally occurring composition of alumina and silica, a binder and, if necessary, a coloring agent, molding the mixture into an optional form by compression molding or by kneading molding, and calcining (heating and hardening) the molded article at a relatively low temperature.

Inventors

  • 👤 Toshio Fujita
  • 👤 Hironaga Teratani

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 09:03
CPC Classifications
C; C04; C04B; C04B33/00; C04B33/24; C04B33/02; C04B33/13; C04B33/32

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 88 words
A low temperature calcined porcelain consisting essentially of (a) about 40 to about 60% weight of pulverized waste glass, (b) about 10 to about 30% weight of aluminum oxide, (c) about 10 to about 25% weight of a fine alumina-silicate substance having a high plasticity, and (d) about 5 to about 15% weight of phosphoric acid and/or phosphate, and further, optionally, up to about 5% weight of a metal oxide as a coloring agent, the calcining temperature being in the range of from about 650° to 750° C.
Claim 2
Dependent Claim 88 words
A low temperature calcined porcelain consisting essentially of (a) about 40 to about 60% weight of pulverized waste glass, (b) about 10 to about 30% weight of aluminum oxide, (c) about 10 to about 25% weight of a fine alumina-silicate substance having a high plasticity, and (d) about 5 to about 15% weight of phosphoric acid and/or phosphate, and further, optionally, up to about 5% weight of a metal oxide as a coloring agent, the calcining temperature being in the range of from about 650° to 750° C.
Claim 3
Dependent Claim 38 words
A colored low temperature calcined porcelain according to claim 1, wherein the metal oxide is at least one metal oxide selected from the group consisting of red iron oxide, chromium oxide, titanium oxide, cobalt oxide, and triiron tetraoxide.
Claim 4
Dependent Claim 33 words
A low temperature calcined porcelain according to claim 1, wherein the fine alumina-silicate substance having a high plasticity is at least one material selected from the group consisting of kaolin, bentonite and gairome-clay.
Claim 5
Dependent Claim 33 words
A colored or colorless, low temperature porcelain according to claim 1, wherein the phosphate is at least one phosphate selected from the group consisting of sodium phosphate, magnesium phosphate and sodium tetrapoly phosphate.
Claim 6
Dependent Claim 108 words
A process for the preparation of colored or colorless, low temperature calcined porcelains, which comprises adding water in an amount of 1 to 15% by weight to a mixture comprising 40 to 60% by weight of pulverized waste glass, 10 to 30% by weight of aluminum oxide, 10 to 25% by weight of finely divided alumina-silicate having high plasticity, 5 to 15% by weight of phosphoric acid and/or a phosphate and up to 5% by weight of a metal oxide as a coloring agent as an optional component, subjecting the resulting mixture to compression molding and calcining the molded product at a temperature of 650° to 750° C.
Claim 7
Dependent Claim 108 words
A process for the preparation of colored or colorless, low temperature calcined porcelains, which comprises adding water in an amount of 1 to 15% by weight to a mixture comprising 40 to 60% by weight of pulverized waste glass, 10 to 30% by weight of aluminum oxide, 10 to 25% by weight of finely divided alumina-silicate having high plasticity, 5 to 15% by weight of phosphoric acid and/or a phosphate and up to 5% by weight of a metal oxide as a coloring agent as an optional component, subjecting the resulting mixture to compression molding and calcining the molded product at a temperature of 650° to 750° C.
Claim 8
Dependent Claim 34 words
A process according to claim 5, wherein the metal oxide is at least one metal oxide selected from the group consisting of red iron oxide, chromium oxide, titanium oxide, cobalt oxide, and tri-iron tetraoxide.
Claim 9
Dependent Claim 27 words
A process according to claim 5, wherein the phosphate is at least one phosphate selected from the group consisting of sodium phosphate, magnesium phosphate and sodium tetrapolyphosphate.
Claim 10
Dependent Claim 107 words
A process for the preparation of colored or colorless, low temperature calcined porcelains, which comprises adding water in an amount of 10 to 30% by weight to a mixture comprising 40 to 60% by weight of pulverized waste glass, 10 to 30% by weight of aluminum oxide, 10 to 25% by weight of finely divided alumina-silicate having high plasticity, 5 to 15% by weight of phosphoric acid and/or a phosphate, and up to 5% by weight of a metal oxide as a coloring agent as an optional component, kneading and molding the resulting mixture and calcining the molded product at a temperature of 650° to 750° C.
Claim 11
Dependent Claim 107 words
A process for the preparation of colored or colorless, low temperature calcined porcelains, which comprises adding water in an amount of 10 to 30% by weight to a mixture comprising 40 to 60% by weight of pulverized waste glass, 10 to 30% by weight of aluminum oxide, 10 to 25% by weight of finely divided alumina-silicate having high plasticity, 5 to 15% by weight of phosphoric acid and/or a phosphate, and up to 5% by weight of a metal oxide as a coloring agent as an optional component, kneading and molding the resulting mixture and calcining the molded product at a temperature of 650° to 750° C.
Claim 12
Dependent Claim 28 words
A process according to claim 8, wherein the phosphate is at least one phosphate selected from the group consisting of sodium phosphate, magnesium phosphate and sodium tetrapoly phosphate.
Claim 13
Dependent Claim 34 words
A process according to claim 8, wherein the metal oxide is at least one metal oxide selected from the group consisting of red iron oxide, chromium oxide, titanium oxide, cobalt oxide, and tri-iron tetraoxide.

References Cited (Backward Citations)

US2652338A Cited
US3019116A Cited
US3436451A Cited
US3540894A Cited
US3698920A Cited
US4039338A Cited
US3935017A Cited
JPS5117206A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-07-09 1983-01-08 1983-07-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-07-09 1987-01-08 1987-07-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-07-09 1991-01-08 1991-07-10 $7700.00 Window Closed / Lapsed

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