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US4159307A Expired / Lapsed US ⏱️ 0.0 years remaining

Apparatus for producing aromatic dicarboxylic acids

Assignee: Matsuyama Petrochemicals Inc
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Filing: 1977-02-24
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Granted: 1979-06-26
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Expires: 1997-02-24
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Abstract

Abstract An apparatus for producing an aromatic dicarboxylic acid by oxidizing a benzene derivative with molecular oxygen in the liquid phase in a lower aliphatic carboxylic acid as a solvent in the presence of an oxidation catalyst, wherein a starting material liquid e.g., a benzene derivative or a solution thereof in the lower aliphatic carboxylic acid, is fed into the liquid-phase reaction system in a uniformly dispersed state by being passed through a porous material causing the pressure of the starting material liquid just after passing through said porous material to drop more than about 1 kg/m 2 in relation to the pressure of the starting material liquid just before passing through said porous material. The resultant aromatic dicarboxylic acid has high purity and has good color.

Inventors

  • 👤 Motoo Shigeyasu
  • 👤 Takehiko Kitamura

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 07:45
CPC Classifications
C; C07; C07C; C07C51/00; C07C51/16; C07C51/21; C07C51/255; C07C51/265; B; B01; B01J; B01J19/00; B01J19/18; B01J19/1868; B01J19/1881; B01J4/00; B01J4/001; B01J2219/00; B01J2219/00049; B01J2219/00051; B01J2219/00074; B01J2219/00087; B01J2219/00101; B01J2219/00105; B01J2219/00114; B01J2219/00162; B01J2219/00164; B01J2219/00182; B01J2219/18; B01J2219/185

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 224 words
An apparatus for producing an aromatic dicarboxylic acid by the liquid-phase oxidation of a benzene derivative with molecular oxygen in a lower aliphatic carboxylic acid solvent in the presence of an oxidation catalyst, said apparatus comprising (a) a vertically oriented generally cyclindrical reactor capable of retaining a liquid therein, said reactor including at a lower portion thereof a double wall structure of (i) an outer wall and (ii) an inner wall comprising a porous material, wherein the porous material of said inner wall is oriented vertically; (b) means for feeding liquid starting material to said reactor comprising means for feeding said liquid starting material into the space defined by said outer wall and said inner wall and from said space through said porous material of said inner wall into said reactor; (c) means in said reactor for stirring the liquid phase in said reactor; (d) means for passing molecular oxygen into said reactor; (e) means for feeding an oxidation catalyst into said reactor; and (f) means for removing the product from the bottom of said reactor; said porous material having characteristics such that, during feeding of said liquid starting material from said space through said porous material of said inner wall into said reactor, the pressure of said liquid starting material drops by more than 1 kg/m 2 after passing through said porous material.
Claim 2
Independent Claim 224 words
An apparatus for producing an aromatic dicarboxylic acid by the liquid-phase oxidation of a benzene derivative with molecular oxygen in a lower aliphatic carboxylic acid solvent in the presence of an oxidation catalyst, said apparatus comprising (a) a vertically oriented generally cyclindrical reactor capable of retaining a liquid therein, said reactor including at a lower portion thereof a double wall structure of (i) an outer wall and (ii) an inner wall comprising a porous material, wherein the porous material of said inner wall is oriented vertically; (b) means for feeding liquid starting material to said reactor comprising means for feeding said liquid starting material into the space defined by said outer wall and said inner wall and from said space through said porous material of said inner wall into said reactor; (c) means in said reactor for stirring the liquid phase in said reactor; (d) means for passing molecular oxygen into said reactor; (e) means for feeding an oxidation catalyst into said reactor; and (f) means for removing the product from the bottom of said reactor; said porous material having characteristics such that, during feeding of said liquid starting material from said space through said porous material of said inner wall into said reactor, the pressure of said liquid starting material drops by more than 1 kg/m 2 after passing through said porous material.
Claim 3
Dependent Claim 27 words
The apparatus of claim 1, including means for recirculating said liquid starting material fed between the outer wall and the inner wall through an external cooling device.
Claim 4
Dependent Claim 18 words
The apparatus of claim 1, wherein the porous material has a porosity of about 10 to about 70%.
Claim 5
Dependent Claim 19 words
The apparatus of claim 1, wherein the porous material has a pore size of about 1 to about 1,000μ.
Claim 6
Dependent Claim 18 words
The apparatus of claim 1, wherein the porous material has a thickness of about to about 50 mm.
Claim 7
Dependent Claim 28 words
The apparatus of claim 1 wherein the porous material is made of a ceramic material, a vitreous material, carbon, graphite, titanium, carbon steel, stainless steel, zirconium or tantalum.
Claim 8
Independent Claim 290 words
An apparatus for producing an aromatic dicarboxylic acid by the liquid-phase oxidation of a benzene derivative with molecular oxygen in a lower aliphatic carboxylic acid solvent in the presence of an oxidation catalyst, said apparatus comprising (a) a vertically oriented generally cylindrical reactor capable of retaining a liquid therein, said reactor including at a lower portion thereof a double wall structure of (i) an outer wall and (ii) an inner wall comprising a porous material, wherein the porous material of said inner wall is oriented vertically; (b) means for feeding liquid starting material to said reactor comprising a first means for feeding said liquid starting material into the space defined by said outer wall and said inner wall and from said space through said porous material of said inner wall into said reactor and a second means for feeding liquid starting material to said reactor comprising a tubular member at least partially comprising a porous material for introducing said liquid starting material into said reactor through said porous material of said tubular member, said tubular member being oriented vertically with said porous material of said tubular member being positioned in said reactor at a lower portion of said reactor; (c) means in said reactor for stirring said liquid phase; (d) means for passing molecular oxygen into said reactor; (e) means for feeding an oxidation catalyst into said reactor; and (f) means for removing the product from the bottom of said reactor; said porous material of said inner wall and said porous material of said tubular member having characteristics such that during feeding of said liquid starting material into said reactor the pressure of said liquid starting material drops by more than 1 kg/m 2 after passing through said porous material.
Claim 9
Independent Claim 290 words
An apparatus for producing an aromatic dicarboxylic acid by the liquid-phase oxidation of a benzene derivative with molecular oxygen in a lower aliphatic carboxylic acid solvent in the presence of an oxidation catalyst, said apparatus comprising (a) a vertically oriented generally cylindrical reactor capable of retaining a liquid therein, said reactor including at a lower portion thereof a double wall structure of (i) an outer wall and (ii) an inner wall comprising a porous material, wherein the porous material of said inner wall is oriented vertically; (b) means for feeding liquid starting material to said reactor comprising a first means for feeding said liquid starting material into the space defined by said outer wall and said inner wall and from said space through said porous material of said inner wall into said reactor and a second means for feeding liquid starting material to said reactor comprising a tubular member at least partially comprising a porous material for introducing said liquid starting material into said reactor through said porous material of said tubular member, said tubular member being oriented vertically with said porous material of said tubular member being positioned in said reactor at a lower portion of said reactor; (c) means in said reactor for stirring said liquid phase; (d) means for passing molecular oxygen into said reactor; (e) means for feeding an oxidation catalyst into said reactor; and (f) means for removing the product from the bottom of said reactor; said porous material of said inner wall and said porous material of said tubular member having characteristics such that during feeding of said liquid starting material into said reactor the pressure of said liquid starting material drops by more than 1 kg/m 2 after passing through said porous material.
Claim 10
Dependent Claim 27 words
The apparatus of claim 6, including means for recirculating said liquid starting material fed between the outer wall and the inner wall through an external cooling device.
Claim 11
Dependent Claim 18 words
The apparatus of claim 6, wherein the porous material has a porosity of about 10 to about 70%.
Claim 12
Dependent Claim 20 words
The apparatus of claim 6, wherein the porous material has a pore size of about 1 to about 1000μ .
Claim 13
Dependent Claim 19 words
The apparatus of claim 6, wherein the porous material has a thickness of about 1 to about 50 mm.
Claim 14
Dependent Claim 28 words
The apparatus of claim 6, wherein the porous material is made of a ceramic material, a vitreous material, carbon, graphite, titanium, carbon steel, stainless steel, zirconium or tantalum.

References Cited (Backward Citations)

US3093626A Cited
US3407179A Cited
US3721530A Cited
US3677714A Cited
US4062654A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-06-25 1982-12-25 1983-06-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-06-25 1986-12-25 1987-06-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-06-25 1990-12-25 1991-06-26 $7700.00 Window Closed / Lapsed

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