Pier-supported refractory constriction element

Claim 2

A fluid bed reactor comprising a reaction chamber, a hot windbox having a bottom wall, said hot windbox being partitioned from said reaction chamber by a refractory constriction element, said constriction element having a diameter greater than twenty feet (6.1 meters) and adapted to support thereon a body of particulate solids subject to fluidization, a plurality of elongated load-bearing refractory piers extending between said bottom wall and said constriction element to support said element, said piers extending into contact with positioning means provided on said constriction element, said piers each having a longitudinal passageway therethrough for alignment with vertical mating passageways in said bottom wall and said constriction element, and vertical fuel guns positioned in at least some of said aligned passageways for introducing fuel into said reaction chamber.

Claim 3

The fluid bed reactor of claim 1 wherein the structure of the constriction element is such that the weight thereof is exerted upon supporting structure substantially without a horizontal component and wherein each of said fuel guns extends from below said windbox through the aligned passageways in said bottom wall, said pier and said constriction element and projects into said reaction chamber above said constriction element.

Claim 4

The fluid bed reactor of claim 2 wherein the constriction element has a disk-like configuration and wherein said longitudinal passageway in said piers and said vertical mating passageways in said bottom wall and said constriction element are provided with a sealing sleeve lining the passageways and having a sealing flange at the upper end thereof which is in contact with the top surface of said constriction element about said fuel gun.

Claim 5

The fluid bed reactor of claim 3 wherein said constriction element comprises a plurality of roughly square refractory modules each supported at the four corners thereof by four of said refractory piers, said modules each having a plurality of tuyere ports therein.

Claim 6

The fluid bed reactor of claim 4 wherein said refractory modules each comprise a plurality of mutually supportive refractory shapes spanning the distance between adjacent piers.

Claim 7

The fluid bed reactor of claim 5 wherein said constriction element has an inverted dome configuration.

Claim 8

The fluid bed reactor of claim 6 wherein said positioning means comprise recesses in the windbox side of said constriction element in which the upper extremities of said piers are seated.

Claim 9

The fluid bed reactor of claim 3 wherein the constriction element has a configuration presenting a depressed concave surface to the reaction chamber.

Claim 10

The fluid bed reactor of claim 3 wherein said fluid bed reactor comprises a vessel composed of a steel shell with a refractory lining and wherein that portion of said steel shell which contains said windbox is entirely enveloped within an insulating layer so that the differential thermal expansion and contraction of said constriction element and said bottom wall is minimized, thereby limiting differential lateral movement of said load-bearing piers.

Claim 11

The fluid bed reactor of claim 4 wherein said constriction dome has an inverted dome configuration.

Claim 12

A fluid bed reactor comprising a reaction chamber, a hot windbox having a bottom wall, said hot windbox being partitioned from said reaction chamber by a refractory constriction element, said constriction element having a diameter greater than twenty feet (6.1 meters) and adapted to support thereon a body of particulate solids subject to fluidization, a plurality of enlongated load-bearing refractory piers extending between said bottom wall and said constriction element to support said element, said constriction element comprising a plurality of roughly square refractory modules, each supported at the four corners thereof on four of said refractory piers, each of said modules comprising a plurality of mutually supportive refractory shapes spanning the distance between the piers supporting each module, said modules each having a plurality of tuyere ports therein and the upper extremities of said piers extending into recesses formed in the windbox side of said refractory modules to position said piers.

Claim 13

A fluid bed reactor comprising a reaction chamber, a hot windbox having a bottom wall, said hot windbox being partitioned from said reaction chamber by a refractory constriction element, said constriction element having a diameter greater than twenty feet (6.1 meters) and adapted to support thereon a body of particulate solids subject to fluidization, a plurality of enlongated load-bearing refractory piers extending between said bottom wall and said constriction element to support said element, said constriction element comprising a plurality of roughly square refractory modules, each supported at the four corners thereof on four of said refractory piers, each of said modules comprising a plurality of mutually supportive refractory shapes spanning the distance between the piers supporting each module, said modules each having a plurality of tuyere ports therein and the upper extremities of said piers extending into recesses formed in the windbox side of said refractory modules to position said piers.