Mold closing device of injection molding machine

Claim 2

In a mold closing device of an injection molding machine having a mold closing cylinder, a mold closing piston located within said mold closing cylinder, a mold closing ram affixed to said piston extending toward an injection mold, a quick shifting ram affixed to said piston extending away from an injection mold in the direction opposite that of said mold closing ram, two chambers within said cylinder, one formed on either side of said piston, oil ports passing through said piston allowing communication between said chambers, and a disk valve slidably fitted to the base of said quick shifting ram for opening and closing said ports, said disk valve having a disk portion formed on the end of a cylindrical portion, said disk portion facing said ports, an hydraulic means for acutating said disk valve comprising: a piston ring secured to said quick shifting ram slidably engaging a portion of the inner surface of said disk valve and forming a seal between said inner surface of said disk valve and said outer surface of said quick shifting ram; a first valve controlling oil chamber formed between said inner surface of said disk valve and said outer surface of said quick shifting ram hydraulically actuable for urging said disk valve into a position opening said ports; a second valve controlling oil chamber formed between said inner surface of said disk valve and said outer surface of said quick shifting ram and sealingly separated from said first valve controlling oil chamber by said piston ring, said second valve controlling oil chamber being hydraulically actuable for urging said disk valve into a position closing said ports; a quick return cylinder axially disposed in the end of said mold closing cylinder facing away from an injection mold and hydraulically actuable for urging said piston in an axial direction away from an injection mold in a mold opening phase of operation; a forward cylinder formed in a cavity in the portion of said quick shifting ram facing away from an injection mold and hydraulically actuable for urging said piston in an axial direction toward an injection mold in mold closing and mold clamping phases of operation; a first oil passage allowing hydraulic communication between said quick return cylinder and said firt valve controlling oil chamber for applying hydraulic pressure to said first valve controlling oil chamber for urging said disk valve into said open position in said mold opening phase of operation; and a second oil passage allowing hydraulic communication between said forward cylinder and said second valve controlling oil chamber for applying hydraulic pressure to said second valve controlling oil chamber for urging said disk valve into said closed position in said mold clamping and said mold closing phases of operation.

Claim 3

In a mold closing device of an injection molding machine having a mold closing cylinder, a mold closing piston located within said mold closing cylinder, a mold closing ram affixed to said piston extending toward an injection mold, a quick shifting ram affixed to said piston extending away from an injection mold in the direction opposite that of said mold closing ram, two chambers within said cylinder, one formed on either side of said piston, oil ports passing through said piston allowing communication between said chambers, and a disk valve slidably fitted to the base of said quick shifting ram for opening and closing said ports, said disk valve having a disc portion formed on the end of a cylindrical portion, said disk portion facing said ports, an hydraulic means for actuating said disk valve comprising: a piston ring secured to said quick shifting ram slidably engaging a portion of the inner surface of said disk valve and forming a seal between said inner surface of said disk valve and said outer surface of said quick shifting ram; a first valve controlling oil chamber formed between said inner surface of said disk valve and said outer surface of said quick shifting ram hydraulically actuable for urging said disk valve into a position opening said ports; a second valve controlling oil chamber formed between said inner surface of said disk valve and said outer surface of said quick shifting ram and sealingly separated from said first valve controlling oil chamber by said piston ring, said second valve controlling oil chamber being hydraulically actuable for urging said disk valve into a position closing said ports; a quick return cylinder axially disposed in the end of said mold closing cylinder facing away from an injection mold and hydraulically actuable for urging said piston in an axial direction away from an injection mold in a mold opening phase of operation; a forward cylinder formed in a cavity in the portion of said quick shifting ram facing away from an injection mold and hydraulically actuable for urging said piston in an axial direction toward an injection mold in mold closing and mold clamping phases of operation; a first oil passage allowing hydraulic communication between said quick return cylinder and said first valve controlling oil chamber for applying hydraulic pressure to said first valve controlling oil chamber for urging said disk valve into said open position in said mold opening phase of operation; a second oil passage allowing hydraulic communication between said forward cylinder and said second valve controlling oil chamber for applying hydraulic pressure to said second valve controlling oil chamber for urging said disk valve into said closed position in said mold clamping and said mold closing phases of operation; and a plurality of setting pins fixedly mounted onto said piston and extending into and through said disk valve for restricting the axial movement of said disk valve on said piston to within predetermined limits.

Claim 4

In a mold closing device of an injection molding machine having a mold closing cylinder, a mold closing piston located within said mold closing cylinder, a mold closing ram affixed to said piston extending toward an injection mold, a quick shifting ram affixed to said piston extending away from an injection mold in the direction opposite that of said mold closing ram, two chambers within said cylinder, one formed on either side of said piston, oil ports passing through said piston allowing communication between said chambers, and a disk valve slidably fitted to the base of said quick shifting ram for opening and closing said ports, said disk valve having a disc portion formed on the end of a cylindrical portion, said disk portion facing said ports, an hydraulic means for actuating said disk valve comprising: a piston ring secured to said quick shifting ram slidably engaging a portion of the inner surface of said disk valve and forming a seal between said inner surface of said disk valve and said outer surface of said quick shifting ram; a first valve controlling oil chamber formed between said inner surface of said disk valve and said outer surface of said quick shifting ram hydraulically actuable for urging said disk valve into a position opening said ports; a second valve controlling oil chamber formed between said inner surface of said disk valve and said outer surface of said quick shifting ram and sealingly separated from said first valve controlling oil chamber by said piston ring, said second valve controlling oil chamber being hydraulically actuable for urging said disk valve into a position closing said ports; a quick return cylinder axially disposed in the end of said mold closing cylinder facing away from an injection mold and hydraulically actuable for urging said piston in an axial direction away from an injection mold in a mold opening phase of operation; a forward cylinder formed in a cavity in the portion of said quick shifting ram facing away from an injection mold and hydraulically actuable for urging said piston in an axial direction toward an injection mold in mold closing and mold clamping phases of operation; a first oil passage allowing hydraulic communication between said quick return cylinder and said first valve controlling oil chamber for applying hydraulic pressure to said first valve controlling oil chamber for urging said disk valve into said open position in said mold opening phase of operation; a second oil passage allowing hydraulic communication between said forward cylinder and said second valve controlling oil chamber for applying hydraulic pressure to said second valve controlling oil chamber for urging said disk valve into said closed position in said mold clamping and said mold closing phases of operation; and a plurality of setting pins fixedly mounted onto said piston and extending into and through said disk valve for restricting the axial movement of said disk valve on said piston to within predetermined limits.

Claim 5

The hydraulic actuating means recited in claim 2 wherein said first valve controlling oil chamber is further defined by an inner annular shoulder formed on said cylindrical portion of said disk valve and an outer annular shoulder formed on said quick shifting ram spaced from said inner annular shoulder in the axial direction.

Claim 6

The hydraulic actuating means recited in claim 3 wherein said second valve controlling oil chamber is further defined by an annular groove formed in said cylindrical portion of said disk valve.

Claim 7

The hydraulic actuating means recited in claim 2, wherein the volume of said first valve controlling oil chamber is larger than the volume of said second valve controlling oil chamber.