Ceramic capacitor device

Claim 2

A ceramic capacitor device comprising a ceramic chip of substantially rectangular cross-section having substantially rectangular parallel opposed end surfaces each end surface having a fired-on metallizing composition; a metal foil terminal strip metallurgically bonded to each end surface solely by said fired-on metallizing composition having a metal constituent consisting essentially of at least 80% Ag and up to 20% noble metal and said metal foil terminal strips having a composition consisting essentially of at least 80% Ag and about 2 to 20% noble metal, each metal foil terminal strip having an integral first portion in close surface to surface contact and metallurgically bonded to a respective end surface of said ceramic chip solely by said fired-on metallizing composition, an integral end portion remote from said ceramic chip and bent at substantially 90° with respect to said first portion, and an integral elastically deformable intermediate portion of predetermined length between said first portion and said end portion extending from said ceramic chip to said end portion and characterized by substantial elastic deformability with respect to forces acting at said end portions, said predetermined length being sufficient to permit elastic deformation of said intermediate portion during an ambient temperature excursion of 400° C. with each said end portion fixed in surface-to-surface contact to a substrate having a TCE which is in the range of ±100% of the TCE of the ceramic chip, said elastic deformation being sufficient to relieve damaging stress on the end surfaces of said ceramic chip.

Claim 3

A device in accordance with claim 1 wherein said intermediate portion of each said metal foil strip has a length which establishes a stress on the end surfaces of said capacitor chip which is not more than 10% of the stress that would be established for "0" intermediate portion length.

Claim 4

A device in accordance with claim 1 wherein the intermediate portion of each metal foil strip has an integral tab portion parallel to its end portion which contacts with said ceramic chip to establish the length of said intermediate portion.

Claim 5

A ceramic capacitor device comprising a ceramic chip having parallel opposed end surfaces each end surface having a fired-on metallizing composition; a metal foil terminal strip metallurgically bonded to each end surface solely by said fired-on metallizing composition having a metal constituent consisting essentially of at least 80% Ag and up to 20% noble metal and said metal foil terminal strips having a composition consisting essentially of at least 80% Ag and about 2 to 20% noble metal, each metal foil terminal strip having an integral first portion, in close surface to surface contact and metallurgically bonded to a respective end surface of said ceramic chip solely by said fired-on metallizing composition, an integral end portion remote from said ceramic chip and bent at substantially 90° with respect to said first portion, an integral elastically deformable intermediate portion of predetermined length between said first portion and said end portion extending from said ceramic chip to said end portion and characterized by substantial elastic deformability with respect to forces acting at said end portions, and an integral tab portion on each metal strip extending parallel to its end portion which contacts said ceramic chip to establish the length of said intermediate portion, said predetermined length being sufficient to permit elastic deformation of said intermediate portion during an ambient temperature excursion of 400° C. with each said end portion fixed in surface-to-surface contact to a substrate having a TCE which is in the range of ±100% of the TCE of the ceramic chip, and the predetermined length of said intermediate portion being defined as follows: ##EQU3## S=0.1 to 0.5 l 0 =length of ceramic chip d t =width of intermediate portion w c =thickness of ceramic chip d c =width of ceramic chip t=thickness of intermediate portion G=the shear moculus of the intermediate portion Y=youngs Modulus for the ceramic chip said elastic deformation being sufficient to relieve damaging stress on the end surfaces of said ceramic chip.

Claim 6

A ceramic capacitor device comprising a ceramic chip having parallel opposed end surfaces each end surface having a fired-on metallizing composition; a metal foil terminal strip metallurgically bonded to each end surface solely by said fired-on metallizing composition having a metal constituent consisting essentially of at least 80% Ag and up to 20% noble metal and said metal foil terminal strips having a composition consisting essentially of at least 80% Ag and about 2 to 20% noble metal, each metal foil terminal strip having an integral first portion, in close surface to surface contact and metallurgically bonded to a respective end surface of said ceramic chip solely by said fired-on metallizing composition, an integral end portion remote from said ceramic chip and bent at substantially 90° with respect to said first portion, an integral elastically deformable intermediate portion of predetermined length between said first portion and said end portion extending from said ceramic chip to said end portion and characterized by substantial elastic deformability with respect to forces acting at said end portions, and an integral tab portion on each metal strip extending parallel to its end portion which contacts said ceramic chip to establish the length of said intermediate portion, said predetermined length being sufficient to permit elastic deformation of said intermediate portion during an ambient temperature excursion of 400° C. with each said end portion fixed in surface-to-surface contact to a substrate having a TCE which is in the range of ±100% of the TCE of the ceramic chip, and the predetermined length of said intermediate portion being defined as follows: ##EQU3## S=0.1 to 0.5 l 0 =length of ceramic chip d t =width of intermediate portion w c =thickness of ceramic chip d c =width of ceramic chip t=thickness of intermediate portion G=the shear moculus of the intermediate portion Y=youngs Modulus for the ceramic chip said elastic deformation being sufficient to relieve damaging stress on the end surfaces of said ceramic chip.