← Back to Patent Explorer
US4158088A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the polymerization of ethylene or α-olefins and catalyst therefor

Assignee: Mitsui Toatsu Chemicals Inc
•
Filing: 1977-07-15
•
Granted: 1979-06-12
•
Expires: 1997-07-15
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Polymerization of ethylene or alpha -olefins is carried out with use of a catalyst comprising a modified titanium component obtained by pulverizing the starting titanium component of Ziegler solid catalysts and subjecting the resultant to a modification treatment through contact with an inert organic solvent or a mixture thereof with a modifier, and an organoaluminum component.

Inventors

  • 👤 Tetsuya Iwao
  • 👤 Masahiro Kono
  • 👤 Heizo Sasaki
  • 👤 Akira Ito

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 01:12
CPC Classifications
C; C08; C08F; C08F10/00; Y; Y10; Y10S; Y10S526/00; Y10S526/903; Y10S526/906

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 289 words
A process for the polymerization of ethylene or an α-olefin which comprises polymerizing ethylene or an α-olefin with the use of a catalyst comprising (A) a modified titanium component obtained by the steps of: (1) wet pulverizing a starting titanium component comprising titanium trichloride or its compositions having titanium trichloride as the main component together with an inert organic solvent and a modifier, (2) washing the pulverized products obtained in step (1) with an inert organic solvent and separating the washed products; (3) dry pulverizing the products obtained in step (2), and (4) contacting the pulverized products obtained in step (3) with an inert organic solvent or with a mixture of an inert organic solvent and a modifier, followed by separating the product from the solvent, and (5) in the wet pulverizing of step (1), the dry pulverizing of step (3) or after the washing and separating of step (2), conducting a copulverization treatment together with (a) ethylene or an α-olefin in an amount of about 0.01 to 10% by weight based on said starting titanium component and (b) an organoaluminum compound of the formula AlR.sub.m X.sub.3-m wherein R is an alkyl or aryl group, X is hydrogen or a halogen atom and m is 1 to 3, wherein said modifier in steps (1) and (4) is selected from the group consisting of (i) an oxygen-, sulphur-, phosphor-, nitrogen- or silicon-containing organic compound, (ii) a combination of said organic compound of the item (i) with an aluminum halide, (iii) an organoaluminum compound or (iv) a Lewis acid; and (B) an organoaluminum compound represented by the formula AlR'.sub.m X'.sub.3-m wherein R' is an alkyl or aryl group, X' is hydrogen or a halogen atom and m is 1 to 3.
Claim 2
Dependent Claim 289 words
A process for the polymerization of ethylene or an α-olefin which comprises polymerizing ethylene or an α-olefin with the use of a catalyst comprising (A) a modified titanium component obtained by the steps of: (1) wet pulverizing a starting titanium component comprising titanium trichloride or its compositions having titanium trichloride as the main component together with an inert organic solvent and a modifier, (2) washing the pulverized products obtained in step (1) with an inert organic solvent and separating the washed products; (3) dry pulverizing the products obtained in step (2), and (4) contacting the pulverized products obtained in step (3) with an inert organic solvent or with a mixture of an inert organic solvent and a modifier, followed by separating the product from the solvent, and (5) in the wet pulverizing of step (1), the dry pulverizing of step (3) or after the washing and separating of step (2), conducting a copulverization treatment together with (a) ethylene or an α-olefin in an amount of about 0.01 to 10% by weight based on said starting titanium component and (b) an organoaluminum compound of the formula AlR.sub.m X.sub.3-m wherein R is an alkyl or aryl group, X is hydrogen or a halogen atom and m is 1 to 3, wherein said modifier in steps (1) and (4) is selected from the group consisting of (i) an oxygen-, sulphur-, phosphor-, nitrogen- or silicon-containing organic compound, (ii) a combination of said organic compound of the item (i) with an aluminum halide, (iii) an organoaluminum compound or (iv) a Lewis acid; and (B) an organoaluminum compound represented by the formula AlR'.sub.m X'.sub.3-m wherein R' is an alkyl or aryl group, X' is hydrogen or a halogen atom and m is 1 to 3.
Claim 3
Dependent Claim 18 words
The process of claim 1 wherein said starting titanium component is a pre-pulverized titanium trichloride or its compositions.
Claim 4
Dependent Claim 67 words
The process of claim 1, wherein said starting titanium component is selected from the group consisting of titanium trichloride obtained by reduction of TiCl 4 with hydrogen, a eutectic material of TiCl 3 with a metal chloride obtained by reduction of TiCl 4 with a metal or a titanium trichloride composition obtained by reduction of TiCl 4 with a Si-H bond containing compound or an organoaluminum compound.
Claim 5
Dependent Claim 34 words
The process of claim 1, wherein the inert organic solvent in step (1) is used in an amount of 0.1 to 100 parts by weight based on the said titanium trichloride or its compositions.
Claim 6
Dependent Claim 30 words
The process of claim 1, wherein the modifier in step (1) is used in an amount of 0.5 to 500% by mol based on said titanium trichloride or its compositions.
Claim 7
Dependent Claim 35 words
The process of claim 1, wherein the inert organic solvent in step (4) is used in an amount of 1 to 500 parts by weight based on 1 part by weight of the pulverized product.
Claim 8
Dependent Claim 59 words
The process of claim 1, wherein the organoaluminum compound in step (5) is selected from the group consisting of triethylaluminum, triisobutylaluminum, diethylaluminum monochloride, diisobutylaluminum monochloride, diethylaluminum monobromide or ethylaluminum sesquichloride and said organoaluminum compound in step (5) is used in an amount of 0.01 to 100 moles based on 1.0 gram atom of titanium of the starting titanium component.
Claim 9
Dependent Claim 15 words
The process of claim 1, wherein said α-olefin in step (5) is propylene or butene-1.
Claim 10
Dependent Claim 30 words
The process of claim 1, wherein said polymerization is homopolymerization of ethylene, copolymerization of ethylene with propylene, butene-1, pentene-1, hexene-1 or 4-methyl-pentene-1 or copolymerization of propylene with butene-1 or hexene-1.
Claim 11
Dependent Claim 74 words
A modified titanium catalyst for polymerization of ethylene or an α-olefin obtained by the steps of: (1) wet pulverizing a starting titanium component comprising titanium trichloride or its compositions having titanium trichloride as the main component together with an inert organic solvent and a modifier, (2) washing the pulverized products obtained in step (1) with an inert organic solvent and separating the washed products; (3) dry pulverizing the products obtained in step (2), and
Claim 12
Dependent Claim 74 words
A modified titanium catalyst for polymerization of ethylene or an α-olefin obtained by the steps of: (1) wet pulverizing a starting titanium component comprising titanium trichloride or its compositions having titanium trichloride as the main component together with an inert organic solvent and a modifier, (2) washing the pulverized products obtained in step (1) with an inert organic solvent and separating the washed products; (3) dry pulverizing the products obtained in step (2), and
Claim 13
Dependent Claim 164 words
(4) contacting the pulverized products obtained in step (3) with an inert organic solvent or with a mixture of an inert organic solvent and a modifier, followed by separating the product from the solvent, and (5) in the wet pulverizing of step (1), the dry pulverizing of step (3) or after the washing and separating the step (2), conducting a copulverization treatment together with (a) ethylene or an α-olefin in an amount of about 0.01 to 10% by weight based on said starting titanium component and (b) an organoaluminum compound of the formula AlR.sub.m X.sub.3-m wherein R is an alkyl or aryl group, X is hydrogen or a halogen atom and m is 1 to 3, wherein said modifier in steps and (4) is selected from the group consisting of (i) an oxygen-, sulphur-, phosphor-, nitrogen- or silicon-containing organic compound, (ii) a combination of said organic compound of the item (i) with an aluminum halide, (iii) an organoaluminum compound or (iv) a Lewis acid.
Claim 14
Dependent Claim 164 words
(4) contacting the pulverized products obtained in step (3) with an inert organic solvent or with a mixture of an inert organic solvent and a modifier, followed by separating the product from the solvent, and (5) in the wet pulverizing of step (1), the dry pulverizing of step (3) or after the washing and separating the step (2), conducting a copulverization treatment together with (a) ethylene or an α-olefin in an amount of about 0.01 to 10% by weight based on said starting titanium component and (b) an organoaluminum compound of the formula AlR.sub.m X.sub.3-m wherein R is an alkyl or aryl group, X is hydrogen or a halogen atom and m is 1 to 3, wherein said modifier in steps and (4) is selected from the group consisting of (i) an oxygen-, sulphur-, phosphor-, nitrogen- or silicon-containing organic compound, (ii) a combination of said organic compound of the item (i) with an aluminum halide, (iii) an organoaluminum compound or (iv) a Lewis acid.
Claim 15
Dependent Claim 18 words
The catalyst of claim 10 wherein said starting titanium component is a pre-pulverized titanium trichloride or its compositions.
Claim 16
Dependent Claim 67 words
The catalyst of claim 10, wherein said starting titanium component is selected from the group consisting of titanium trichloride obtained by reduction of TiCl 4 with hydrogen, a eutectic material of TiCl 3 with a metal chloride obtained by reduction of TiCl 4 with a metal or a titanium trichloride composition obtained by reduction of TiCl 4 with a Si--H bond containing compound or an organoaluminum compound.
Claim 17
Dependent Claim 34 words
The catalyst of claim 10, wherein the inert organic solvent in step (1) is used in an amount of 0.1 to 100 parts by weight based on the said titanium trichloride or its compositions.
Claim 18
Dependent Claim 30 words
The catalyst of claim 10, wherein the modifier in step (1) is used in an amount of 0.5 to 500% by mol based on said titanium trichloride or its compositions.
Claim 19
Dependent Claim 35 words
The catalyst of claim 10, wherein the inert organic solvent in step (4) is used in an amount of 1 to 500 parts by weight based on 1 part by weight of the pulverized product.
Claim 20
Dependent Claim 59 words
The catalyst of claim 10, wherein the organoaluminum compound in step (5) is selected from the group consisting of triethylaluminum, triisobutylaluminum, diethylaluminum monochloride, diisobutylaluminum monochloride, diethylaluminum monobromide or ethylaluminum sesquichloride and said organoaluminum compound in step (5) is used in an amount of 0.01 to 100 moles based on 1.0 gram atom of titanium of the starting titanium component.
Claim 21
Dependent Claim 15 words
The catalyst of claim 10, wherein said α-olefin in step (5) is propylene or butene-1.

References Cited (Backward Citations)

US3004962A Cited
GB1300734A Cited
US3701763A Cited
US3850899A Cited
GB1384603A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-06-11 1982-12-11 1983-06-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-06-11 1986-12-11 1987-06-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-06-11 1990-12-11 1991-06-12 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag