Electrical inductive apparatus having non-magnetic flux shields

Claim 2

Electrical inductive apparatus comprising: a magnetic core formed of a plurality of stacks of metallic, magnetic laminations arranged to define at least one window for receiving a winding assembly, said at least one window extending between first and second surfaces of the magnetic core, with said first and second surfaces being defined by the major flat surfaces of the outermost laminations of said plurality of stacks of laminations; an electrical winding assembly disposed in inductive relation with said magnetic core and having a portion extending through the at least one window of said magnetic core, said electrical winding assembly producing a magnetic leakage flux having a component which is perpendicular to the first and second surfaces of said magnetic core; and a flux shield formed of a plurality of plates of electrically conductive, non-magnetic material having flat major surfaces, said plurality of plates being disposed adjacent to at least one of said first and second surfaces of said magnetic core, between said at least one surface and said electrical winding assembly, with the major flat surfaces of the plurality of plates being parallel with said at least one surface, said flux shield forming a continuous, electrically conductive path around the at least one window of said magnetic core, such that the leakage flux from said electrical winding assembly which links said flux shield will induce an electrical current flow therein having a magnetic flux which opposes and cancels at least a portion of said leakage flux, to reduce the amount of leakage flux entering the laminations of said magnetic core.

Claim 3

Electrical inductive apparatus of claim 1 wherein the plurality of plates of the flux shield include first, second, third and fourth plates, each having first and second ends, with the first and second ends of said first, second, third and fourth plates being overlapped to create electrically conductive connections between the plates, to form the continuous, electrically conductive path around the the at least one window of the magnetic core.

Claim 4

Electrical inductive apparatus of claim 1 wherein at least certain of the plates of the flux shield are constructed of copper.

Claim 5

Electrical inductive apparatus of claim 1 wherein at least certain of the plates of the flux shield are constructed of aluminum.

Claim 6

A shell-form power transformer comprising: first and second magnetic core sections, each formed of a plurality of stacks of metallic, magnetic laminations arranged to define a window for receiving a winding assembly, said window extending between first and second major flat surfaces of the magnetic core, with said first and second surfaces being defined by the major flat surfaces of the outermost laminations of said plurality of stacks of laminations, said first and second magnetic core sections being disposed in spaced side-by-side relation with the adjacent portions and the windows of said first and second magnetic core sections forming at least one winding leg therebetween; an electrical winding assembly disposed in inductive relation with said first and second magnetic core sections, said electrical winding assembly including a plurality of conductor turns disposed to encircle said at least one winding leg, said electrical winding assembly producing a magnetic leakage flux having a component which is perpendicular to the first and second surfaces of said first and second magnetic core sections; and first, second, third and fourth flux shields, each formed of a plurality of plates of electrically conductive, non-magnetic material having major flat surfaces, with the plurality of plates of each of said first, second, third and fourth flux shields being disposed adjacent to a different one of said first and second surfaces of said first and second magnetic core sections between the associated surface and said electrical winding assembly, with the major flat surfaces of the plurality of plates being parallel with the associated surface, each of said flux shields forming a continuous electrically conductive loop around the window of the associated magnetic core section, such that the leakage flux from said electrical winding assembly which links the flux shields will induce electrical current flow therein having a magnetic flux which opposes and cancels at least a portion of said leakage flux, to reduce the amount of said leakage flux which enters the laminations of said first and second magnetic core sections.

Claim 7

A shell-form power transformer comprising: first and second magnetic core sections, each formed of a plurality of stacks of metallic, magnetic laminations arranged to define a window for receiving a winding assembly, said window extending between first and second major flat surfaces of the magnetic core, with said first and second surfaces being defined by the major flat surfaces of the outermost laminations of said plurality of stacks of laminations, said first and second magnetic core sections being disposed in spaced side-by-side relation with the adjacent portions and the windows of said first and second magnetic core sections forming at least one winding leg therebetween; an electrical winding assembly disposed in inductive relation with said first and second magnetic core sections, said electrical winding assembly including a plurality of conductor turns disposed to encircle said at least one winding leg, said electrical winding assembly producing a magnetic leakage flux having a component which is perpendicular to the first and second surfaces of said first and second magnetic core sections; and first, second, third and fourth flux shields, each formed of a plurality of plates of electrically conductive, non-magnetic material having major flat surfaces, with the plurality of plates of each of said first, second, third and fourth flux shields being disposed adjacent to a different one of said first and second surfaces of said first and second magnetic core sections between the associated surface and said electrical winding assembly, with the major flat surfaces of the plurality of plates being parallel with the associated surface, each of said flux shields forming a continuous electrically conductive loop around the window of the associated magnetic core section, such that the leakage flux from said electrical winding assembly which links the flux shields will induce electrical current flow therein having a magnetic flux which opposes and cancels at least a portion of said leakage flux, to reduce the amount of said leakage flux which enters the laminations of said first and second magnetic core sections.

Claim 8

The transformer of claim 5 further including a support member having a portion disposed between the adjacent portions of the first and second magnetic core sections and a portion disposed adjacent at least one of the first and second surfaces of said first and second magnetic core sections, said support member forming a portion of at least one of the first, second, third and fourth flux shields.