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US4156063A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the stereoregular polymerization of alpha olefins

Assignee: Montedison SpA
•
Filing: 1977-10-27
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Granted: 1979-05-22
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Expires: 1997-10-27
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Abstract

Abstract There is disclosed a process for the stereoregular polymerization of alpha olefins or mixtures thereof with ethylene, conducted in the presence of highly active and stereospecific new catalysts. The catalysts are obtained from the reaction of a particular Al-alkyl compound which is at least in part in the form of a complex and/or a substitution reaction product with an ester of an oxygenated organic or inorganic acid, with a supported component characterized by having surface area exceeding certain values or by showing a particular X-rays spectrum, and obtained by contacting a Ti halogenated compound, preferably in the form of a complex with an electron-donor compound, with a support comprising a Mg or Mn bihalide.

Inventors

  • 👤 Umberto Giannini
  • 👤 Antonio Cassata
  • 👤 Paolo Longi
  • 👤 Romano Mazzocchi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 00:56
CPC Classifications
C; C08; C08F; C08F10/00; C08F4/00; C08F4/02; C08F4/022; Y; Y10; Y10S; Y10S526/00; Y10S526/906

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 383 words
Process for the stereoregular polymerization of alpha-olefins of the formula CH 2 ═CHR wherein R is an alkyl radical having 1-6 carbon atoms and mixtures thereof with ethylene, which process comprises polymerizing the olefins in contact with a catalyst the starting components of which comprise (a) an addition and/or substitution reaction product of an electron-donor compound (or Lewis base) selected from the group consisting of esters of the oxygenated organic and inorganic acids with an Al-trialkyl compound or with an Al-alkyl compound containing two or more Al atoms linked together through an oxygen or a nitrogen atom, the reaction product (a) being characterized in that the amount of Al-alkyl compound present as addition compound with the electron-donor compound range from 0.01 to 1 mole per mole of the starting Al compound and in that the Al-compound present as substitution compound ranges from 0.01 to 0.9 moles per mole of the starting Al-compound; and (b) the product obtained by contacting a Ti compound selected from the group consisting of the halogenated bi-, tri-, and tetravalent Ti compounds and complexes of said Ti compounds with an electron-donor compound, with a support comprising an anhydrous bihalide of Mg or Mn and from 30% to 90% by weight of a co-support which is an anhydrous compound of an element belonging to Groups I to IV of the Mendelyeev Periodic Table and selected from the group consisting of LiCl, CaCO 3 , CaCl 2 , SrCl 2 , BaCl 2 , Na 2 SO 4 , Na 2 CO 3 , Na 2 B 4 O 7 , Ca 3 (PO 4 ) 2 , CaSO 4 , BaCO 3 , Al 2 (SO 4 ) 3 , B 2 O 3 , Al 2 O 3 , and SiO 2 , component (b) being characterized in that its X-rays powder spectrum does not show the most intense diffraction lines as they appear in the X-rays powder spectrum of normal non-activated Mg or Mn bihalides, component (b) being further characterized in that the Ti compound present therein, expressed as Ti metal, is less than 0.3 g atom per mole of the total amount of the electron-donor compound present in a combined form in the catalyst and in that the Al/Ti molar ratio is comprised between 10 and 1,000.
Claim 2
Dependent Claim 383 words
Process for the stereoregular polymerization of alpha-olefins of the formula CH 2 ═CHR wherein R is an alkyl radical having 1-6 carbon atoms and mixtures thereof with ethylene, which process comprises polymerizing the olefins in contact with a catalyst the starting components of which comprise (a) an addition and/or substitution reaction product of an electron-donor compound (or Lewis base) selected from the group consisting of esters of the oxygenated organic and inorganic acids with an Al-trialkyl compound or with an Al-alkyl compound containing two or more Al atoms linked together through an oxygen or a nitrogen atom, the reaction product (a) being characterized in that the amount of Al-alkyl compound present as addition compound with the electron-donor compound range from 0.01 to 1 mole per mole of the starting Al compound and in that the Al-compound present as substitution compound ranges from 0.01 to 0.9 moles per mole of the starting Al-compound; and (b) the product obtained by contacting a Ti compound selected from the group consisting of the halogenated bi-, tri-, and tetravalent Ti compounds and complexes of said Ti compounds with an electron-donor compound, with a support comprising an anhydrous bihalide of Mg or Mn and from 30% to 90% by weight of a co-support which is an anhydrous compound of an element belonging to Groups I to IV of the Mendelyeev Periodic Table and selected from the group consisting of LiCl, CaCO 3 , CaCl 2 , SrCl 2 , BaCl 2 , Na 2 SO 4 , Na 2 CO 3 , Na 2 B 4 O 7 , Ca 3 (PO 4 ) 2 , CaSO 4 , BaCO 3 , Al 2 (SO 4 ) 3 , B 2 O 3 , Al 2 O 3 , and SiO 2 , component (b) being characterized in that its X-rays powder spectrum does not show the most intense diffraction lines as they appear in the X-rays powder spectrum of normal non-activated Mg or Mn bihalides, component (b) being further characterized in that the Ti compound present therein, expressed as Ti metal, is less than 0.3 g atom per mole of the total amount of the electron-donor compound present in a combined form in the catalyst and in that the Al/Ti molar ratio is comprised between 10 and 1,000.
Claim 3
Dependent Claim 15 words
The process of claim 1, in which the co-support is B 2 O 3 .
Claim 4
Dependent Claim 15 words
The process of claim 1, in which the co-support is Na 2 SO 4 .
Claim 5
Dependent Claim 13 words
The process of claim 1, in which the co-support is CaCo 3 .
Claim 6
Dependent Claim 13 words
The process of claim 1, in which the co-support is CaSO 4 .
Claim 7
Dependent Claim 15 words
The process of claim 1, in which the co-support is Na 2 CO 3 .
Claim 8
Dependent Claim 24 words
The process of claim 1, in which component (a) of the catalyst is an addition reaction product of an Al-trialkyl with the electron-donor compound.
Claim 9
Dependent Claim 25 words
The process of claim 1, in which the amount of Ti in the catalyst, expressed as Ti metal, is from 0.1% to 10% by weight.
Claim 10
Dependent Claim 40 words
The process of claim 1, in which the Ti compound is present in the catalyst in an amount, expressed as Ti metal, of less than 0.1 g-atom per mole of the total amount of electron-donor compound present in the catalyst.
Claim 11
Dependent Claim 41 words
The process of claim 1, in which the Ti compound is present in the catalyst in an amount, expressed as Ti metal, of from 0.005 to 0.05 g-atom per mole of the total amount of electron-donor compound present in the catalyst.
Claim 12
Dependent Claim 37 words
The process of claim 1, in which the alpha-olefin is propylene and is polymerized in the liquid phase in the absence of an inert diluent other than the amount of diluent used to prepare the catalyst-forming components.
Claim 13
Dependent Claim 29 words
The process of claim 1, in which the alpha-olefin is propylene and polymerized in the presence of hydrogen as a regulator of the molecular weight of the polymer produced.
Claim 14
Dependent Claim 17 words
The process of claim 1, in which the essential constituent of the support is MgCl 2 .
Claim 15
Dependent Claim 17 words
The process of claim 1, in which the essential constituent of the support is MgBr 2 .
Claim 16
Dependent Claim 17 words
The process of claim 1, in which the essential constituent of the support is MnCl 2 .
Claim 17
Dependent Claim 17 words
The process of claim 1, in which the essential constituent of the support is MnBr 2 .
Claim 18
Dependent Claim 14 words
The process of claim 1, in which the Ti compound is TiCl 4 .
Claim 19
Dependent Claim 14 words
The process of claim 1, in which the Ti compound is TiCl 3 .

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-05-21 1982-11-20 1983-05-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-05-21 1986-11-20 1987-05-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-05-21 1990-11-20 1991-05-22 $7700.00 Window Closed / Lapsed

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