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US4155956A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing shock-proof graft copolymers of styrene with synthetic rubber

Assignee: Individual
•
Filing: 1977-03-14
•
Granted: 1979-05-22
•
Expires: 1997-03-14
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Abstract

Abstract The process for producing shock-proof graft copolymers of styrene with synthetic rubber consists in that rubber is dissolved in styrene at a maximum temperature of 75° C. The resultant solution is subjected to prepolymerization by being heated to 75-85° C. in the presence of a plasticizer and a peroxide initiating agent. The peroxide initiator is essentially a composition of the following formulation (in parts by weight): diacylated peroxides of aliphatic acids C 3 -C 5 , 2 to 8; diacylated peroxides of aliphatic acids C 6 -C 9 , 80 to 89; diacylated peroxides of aliphatic acids C 10 -C 12 , 7 to 14. The prepolymerization process proceeds until the 25-40 percent styrene conversion. The result is the prepolymer which is exposed to aqueous-suspension polymerization by being heated in an aqueous medium to maximum 140° C. at a prepolymer-to-water volume ratio ranging within 5:3 and 10:3, respectively, in the presence of peroxide polymerization; initiators and a stabilizing system, consisting of 0.15-1.5 wt. % tricalcium phosphate, 0.003-0.02 wt. % of a mixture of disubstituted sodium alkylsulphates of a general formula as such: R--OSO 3 Na, where R is a hydrocarbon radical, containing 8 to 18 carbon atoms, and 0.15-0.35 wt. % calcium carbonate. The process is distinguished for a simple flowsheet; it involves no molecular-weight modifier. Copolymers produced according to the proposed process feature high physico-mechanical characteristics.

Inventors

  • 👤 Galina Ballova
  • 👤 Sergei S. Ivanchev
  • 👤 Olga N. Romantsova
  • 👤 Larisa F. Maladzyanova
  • 👤 Ekaterina I. Egorova
  • 👤 Valentina G. Karmakova
  • 👤 Marta P. Potiforova
  • 👤 Ljudmila N. Trushkina

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 22:03
CPC Classifications
C; C08; C08F; C08F4/00; C08F4/28; C08F4/32; C08F4/38; C08F279/00; C08F279/02

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 184 words
A process for producing shock-proof graft copolymers of styrene with synthetic rubber, residing in that rubber is dissolved in styrene at a maximum temperature of 75° C.; the resultant solution is subjected to prepolymerization by being heated to 75°-85° C. in the presence of a plasticizer and a peroxide initiating agent of the following formulation: diacylated peroxides of aliphatic acids C 3 -C 5 --2-8 weight parts; diacylated peroxides of aliphatic acids C 6 -C 9 --80-89 weight parts; diacylated peroxides of aliphatic acids C 10 -C 12 --7-14 weight parts, until 25-40 percent of the styrene has been converted to form the prepolymer; then said prepolymer is exposed to aqueous-suspension polymerization by being heated in an aqueous medium to maximum 140° C., at a prepolymer-to-water volume ratio ranging between 5:3 and 10:3, respectively, in the presence of peroxide polymerization initiators and a stabilizing system, consisting of 0.15-1.5 wt.% tricalcium phosphate, 0.003-0.02 wt.% of a mixture of disubstituted sodium alkylsulphates having a general formula: R--OSO 3 Na, where R is a hydrocarbon radical, containing 8 to 18 carbon atoms, and 0.15-0.35 wt.% calcium carbonate.
Claim 2
Dependent Claim 184 words
A process for producing shock-proof graft copolymers of styrene with synthetic rubber, residing in that rubber is dissolved in styrene at a maximum temperature of 75° C.; the resultant solution is subjected to prepolymerization by being heated to 75°-85° C. in the presence of a plasticizer and a peroxide initiating agent of the following formulation: diacylated peroxides of aliphatic acids C 3 -C 5 --2-8 weight parts; diacylated peroxides of aliphatic acids C 6 -C 9 --80-89 weight parts; diacylated peroxides of aliphatic acids C 10 -C 12 --7-14 weight parts, until 25-40 percent of the styrene has been converted to form the prepolymer; then said prepolymer is exposed to aqueous-suspension polymerization by being heated in an aqueous medium to maximum 140° C., at a prepolymer-to-water volume ratio ranging between 5:3 and 10:3, respectively, in the presence of peroxide polymerization initiators and a stabilizing system, consisting of 0.15-1.5 wt.% tricalcium phosphate, 0.003-0.02 wt.% of a mixture of disubstituted sodium alkylsulphates having a general formula: R--OSO 3 Na, where R is a hydrocarbon radical, containing 8 to 18 carbon atoms, and 0.15-0.35 wt.% calcium carbonate.
Claim 3
Dependent Claim 37 words
A process as claimed in claim 1, wherein used at the stage of aqueous-suspension polymerization is the peroxide composition, consisting of diacylated peroxides of aliphatic acids C 3 -C 12 in combination with a high-temperature peroxide initiator.
Claim 4
Dependent Claim 25 words
A process as claimed in claim 2, wherein used as high-temperature peroxide initiators are peroxides selected from the group, consisting of tertbutylperbenzoate and tertbutyl peroxide.
Claim 5
Dependent Claim 54 words
A process as claimed in claims 1, wherein used as the peroxide composition is the system, consisting of: diacylated peroxides of aliphatic acids C 3 -C 5 --2 weight parts; diacylated peroxides of aliphatic acids C 6 -C 9 --89 weight parts; diacylated peroxides of aliphatic acids C 10 -C 12 --9 weight parts.
Claim 6
Dependent Claim 54 words
A process as claimed in claim 1, wherein used as the peroxide composition is the system, consisting of: diacylated peroxides of aliphatic acids C 3 -C 5 --6 weight parts; diacylated peroxides of aliphatic acids C 6 -C 9 --80 weight parts; diacylated peroxides of aliphatic acids C 10 -C 12 --14 weight parts.
Claim 7
Dependent Claim 54 words
A process as claimed in claim 1, wherein used as the peroxide composition is the system, consisting of: diacylated peroxides of aliphatic acids C 3 -C 5 --8 weight parts; diacylated peroxides of aliphatic acids C 6 -C 9 --80 weight parts; diacylated peroxides of aliphatic acids C 10 -C 12 --12 weight parts.
Claim 8
Dependent Claim 31 words
A process as claimed in claim 1, wherein said diacylated peroxides are obtained by the acylation of hydrogen peroxide with a mixture of aliphatic acid chlorides having from 3-12 carbon atoms.

References Cited (Backward Citations)

US2559630A Cited
US2792423A Cited
US3671651A Cited
US3991109A Cited
US3919355A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-05-21 1982-11-20 1983-05-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-05-21 1986-11-20 1987-05-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-05-21 1990-11-20 1991-05-22 $7700.00 Window Closed / Lapsed

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