Method of casting metal around a gem to form articles of jewelry

Claim 1

A method of manufacturing articles of jewelry each including a body of precious metal with a gem set therein, comprising the steps of forming a sectional first mold surrounding a model of the article of jewelry, said first mold being formed of a pair of mold sections with respective molding surfaces which are respectively complementary to the outer opposite surfaces of said model; removing the model from the first mold and positioning a corresponding gem in its place in the first mold, said sections during the removal of said model being spaced apart from each other, said corresponding gem being positioned in one of said sections in a surface portion thereof complementary to the gem portion of said model, and thereafter said sections together with said corresponding gem being reassembled to form a preform space; pouring a hardenable wax-like material into said preform space, said hardenable wax-like material being introduced into supporting contact with the part of said gem that projects into said preform space to produce a wax-like copy of the body of the model with the corresponding gem anchored therein; removing the wax-like copy with the anchored gem from the first mold; applying a hardenable, temperature-resistant material about the wax-like copy with the anchored gem to form a second mold thereabout; burning-in the second mold at a temperature that is higher than the melting range of the wax-like copy but lower than that of the gem; removing the molten wax-like substance from the second mold while the gem remains embedded in the mold wall; filling the second mold with a molten precious metal encircling the exposed part of the embedded gem; and cooling the metal to solidify and removing the resulting article of jewelry from the second mold.

Claim 2

A method of manufacturing articles of jewelry each including a body of precious metal with a gem set therein, comprising the steps of forming a sectional first mold surrounding a model of the article of jewelry, said first mold being formed of a pair of mold sections with respective molding surfaces which are respectively complementary to the outer opposite surfaces of said model; removing the model from the first mold and positioning a corresponding gem in its place in the first mold, said sections during the removal of said model being spaced apart from each other, said corresponding gem being positioned in one of said sections in a surface portion thereof complementary to the gem portion of said model, and thereafter said sections together with said corresponding gem being reassembled to form a preform space; pouring a hardenable wax-like material into said preform space, said hardenable wax-like material being introduced into supporting contact with the part of said gem that projects into said preform space to produce a wax-like copy of the body of the model with the corresponding gem anchored therein; removing the wax-like copy with the anchored gem from the first mold; applying a hardenable, temperature-resistant material about the wax-like copy with the anchored gem to form a second mold thereabout; burning-in the second mold at a temperature that is higher than the melting range of the wax-like copy but lower than that of the gem; removing the molten wax-like substance from the second mold while the gem remains embedded in the mold wall; filling the second mold with a molten precious metal encircling the exposed part of the embedded gem; and cooling the metal to solidify and removing the resulting article of jewelry from the second mold.