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Process for the preparation of carbodiimide-isocyanurate foams employing quaternary boron salts as catalysts

Assignee: BASF Corp
•
Filing: 1977-09-16
•
Granted: 1979-04-24
•
Expires: 1997-09-16
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Abstract

Abstract Rigid foams characterized by carbodiimide and isocyanurate linkages are prepared by catalytically condensing an organic polyisocyanate in the presence of certain quaternary boron salts.

Inventors

  • 👤 Peter T. Kan
  • 👤 Moses Cenker

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 12:10
CPC Classifications
C; C08; C08G; C08G18/00; C08G18/02; C08G18/025; C08G18/06; C08G18/08; C08G18/16; C08G18/22; C08G18/225; C08G2115/00; C08G2115/06; Y; Y10; Y10S; Y10S521/00; Y10S521/901; Y10S521/902

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 185 words
A process for the preparation of foams characterized by carbodiimide and isocyanurate linkages comprising catalytically condensing an organic polyisocyanate in the presence of a catalytically sufficient amount of a quaternary boron salt prepared by the reaction at a temperature of from 25° C. to 200° C. for a period of one half hour to 24 hours of (a) boric acid or an alkyl ester thereof with (b) an organic compound having a reactive hydrogen atom on a nitrogen atom selected from the group consisting of primary and secondary alkyl amines having from 1 to 4 carbon atoms in the alkyl chain, alkylenediamines, polyalkylene polyamines and primary and secondary alkanolamines having from 2 to 4 carbon atoms in the alkanol chain or mixtures of the above organic compounds with an alcohol having from 1 to 6 carbon atoms and from 1 to 3 hydroxyl groups or a phenol having from 6 to 20 carbon atoms and from 1 to 3 hydroxyl groups, and (c) an alkali metal, alkali metal oxide or an alkali metal hydroxide employing a mole ratio of (a):(b):(c) of from 1:2:1 to 1:4:1.
Claim 2
Dependent Claim 185 words
A process for the preparation of foams characterized by carbodiimide and isocyanurate linkages comprising catalytically condensing an organic polyisocyanate in the presence of a catalytically sufficient amount of a quaternary boron salt prepared by the reaction at a temperature of from 25° C. to 200° C. for a period of one half hour to 24 hours of (a) boric acid or an alkyl ester thereof with (b) an organic compound having a reactive hydrogen atom on a nitrogen atom selected from the group consisting of primary and secondary alkyl amines having from 1 to 4 carbon atoms in the alkyl chain, alkylenediamines, polyalkylene polyamines and primary and secondary alkanolamines having from 2 to 4 carbon atoms in the alkanol chain or mixtures of the above organic compounds with an alcohol having from 1 to 6 carbon atoms and from 1 to 3 hydroxyl groups or a phenol having from 6 to 20 carbon atoms and from 1 to 3 hydroxyl groups, and (c) an alkali metal, alkali metal oxide or an alkali metal hydroxide employing a mole ratio of (a):(b):(c) of from 1:2:1 to 1:4:1.
Claim 3
Dependent Claim 24 words
The process of claim 1 wherein (b) is a primary or secondary alkanolamine having from 2 to 4 carbon atoms in the alkanol chain.
Claim 4
Dependent Claim 10 words
The process of claim 2 wherein the alkanolamine is N-methylethanolamine.
Claim 5
Dependent Claim 15 words
The process of claim 1 wherein (b) is a mixture of an alkanolamine and phenol.
Claim 6
Dependent Claim 10 words
The process of claim 1 wherein (a) is boric acid.
Claim 7
Dependent Claim 10 words
The process of claim 1 wherein (c) is sodium hydroxide.
Claim 8
Dependent Claim 27 words
The process of claim 1 wherein the organic polyisocyanate is selected from the group consisting of toluene diisocyanate, methylene diphenyl diisocyanate, polyphenyl polymethylene polyisocyanate and mixtures thereof.
Claim 9
Dependent Claim 12 words
The process of claim 1 wherein an auxiliary carbodiimide-promoting catalyst is employed.
Claim 10
Dependent Claim 15 words
The process of claim 8 wherein the auxiliary carbodiimide-promoting catalyst is 2,4-bis(diethylamino)-6-N-methylethanolamino-s-triazine or furfuryl alcohol.
Claim 11
Dependent Claim 47 words
The process of claim 1 carried out in the presence of from 5% to 70% by weight based on the weight of the organic polyisocyanate of a polyol having an average functionality of 2 to 8 and an average hydroxyl equivalent of from about 100 to 1500.
Claim 12
Dependent Claim 17 words
The process of claim 10 carried out in the presence of a catalyst which promotes urethane linkages.
Claim 13
Dependent Claim 15 words
The process of claim 11 wherein the catalyst which promotes urethane linkages is dibutyltin diacetate.
Claim 14
Dependent Claim 12 words
The process of claim 1 wherein an auxiliary trimerization catalyst is employed.
Claim 15
Dependent Claim 12 words
The process of claim 13 wherein the auxiliary trimerization catalyst is 1,3,5-tris(N,N-dimethylaminopropyl)-hexahydrotriazine.

References Cited (Backward Citations)

US3635848A Cited
US3697485A Cited
US3880782A Cited
US3853818A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-04-23 1982-10-23 1983-04-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-04-23 1986-10-23 1987-04-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-04-23 1990-10-23 1991-04-24 $7700.00 Window Closed / Lapsed

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