Process for making zinc coated steel wire and product made thereby

Claim 2

In a process for making a rubber adherable reinforcement wire which includes the steps of (a) plating steel wire with brass so that the brass-plating has a bulk copper concentration of from 62.5 to 70 weight percent and (b) drawing the wire through dies to reach the desired diameter, the improvement which comprises depositing a layer of zinc over the brass before drawing in an amount of 5 × 10 -5 to 50 × 10 -5 milligrams zinc per square millimeter of coating surface in order to have, after drawing, an outermost surface layer 10 Angstrom thick having a copper content comprised between about 20 and 50 percent in weight.

Claim 3

The process as recited in claim 1 wherein the zinc is deposited onto the wire by electrodeposition.

Claim 4

The process as recited in claim 2 wherein the steel wire before the brass-plating has a diameter of 0.9 to 1.4 millimeters and the drawing step produces a finished wire having a diameter of 0.08 to 0.40 millimeters.

Claim 5

The process as recited in claim 3 wherein the drawing step produces a finished wire having a diameter of from 0.15 to 0.26 millimeters.

Claim 6

The process as recited in claim 2 wherein the zinc deposition rate is 20 × 10 -5 milligrams zinc per square millimeter of coating surface.

Claim 7

The process as recited in claim 2 wherein the brass-plating is achieved by depositing alternate successive layers of copper and zinc onto the steel wire and causing a migration between the copper and zinc.

Claim 8

The process as recited in claim 2 which further comprises the step of coating the steel wire with zinc prior to brass-plating.

Claim 9

A rubber adherable steel reinforcement wire made by the process comprising the steps of: (a) cleaning the wire, (b) patenting the wire, (c) pickling the wire, (d) passing the wire through an electrolytic brass-coating bath to apply brass having a bulk copper concentration of from about 62.5 to about 70 weight percent to the surface of the wire; (e) rinsing the wire with water, (f) passing the wire through an electrolytic zinc-coating bath to apply from 5 × 10 -5 to 50 × 10 -5 milligrams zinc per square millimeter of coating surface; (g) rinsing the wire with water; (h) drying the wire; and (i) drawing the wire through successive dies until the diameter is decreased to between 0.08 and 0.40 millimeters in order to have, after drawing, an outermost layer 10 Angstrom thick having a copper content comprised between about 20 and 50 weight percent.

Claim 10

A rubber adherable steel reinforcement wire made by the process comprising the steps of: (a) cleaning the wire, (b) patenting the wire, (c) pickling the wire, (d) passing the wire through an electrolytic brass-coating bath to apply brass having a bulk copper concentration of from about 62.5 to about 70 weight percent to the surface of the wire; (e) rinsing the wire with water, (f) passing the wire through an electrolytic zinc-coating bath to apply from 5 × 10 -5 to 50 × 10 -5 milligrams zinc per square millimeter of coating surface; (g) rinsing the wire with water; (h) drying the wire; and (i) drawing the wire through successive dies until the diameter is decreased to between 0.08 and 0.40 millimeters in order to have, after drawing, an outermost layer 10 Angstrom thick having a copper content comprised between about 20 and 50 weight percent.

Claim 11

A rubber adherable cord comprising a plurality of wires made by the process of claim 8.

Claim 12

A reinforced rubber article in which the reinforcing material is comprised of the cord of claim 9.

Claim 13

A pneumatic tire containing the wire of claim 8.

Claim 14

A pneumatic tire containing the cord of claim 9.