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US4140655A Expired / Lapsed US ⏱️ 0.0 years remaining

Oxidation reduction catalyst for the treatment of combustion gases and method for making the catalyst

Assignee: Commissariat à l'Énergie Atomique et Aux Énergies Alternatives
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Filing: 1977-06-07
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Granted: 1979-02-20
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Expires: 1997-06-07
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Abstract

Abstract A catalyst which is capable of carrying out simultaneously the oxidation of hydrocarbons and of carbon monoxide and the reduction of nitrogen oxides which are present in the exhaust gases of internal combustion engines comprises a support of inert material coated with lanthanum oxide and a catalytic phase constituted by ruthenium combined with lanthanum in the form of mixed oxide of the perovskite type, by platinum or palladium and by rhodium.

Inventors

  • 👤 Jacqueline Chabot
  • 👤 Raymond Darras
  • 👤 Roger Gabilly
  • 👤 Gisele DE LA Perriere

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 18:26
CPC Classifications
B; B01; B01D; B01D53/00; B01D53/34; B01D53/92; B01D53/94; B01D53/9445; B01D53/945; B01J; B01J23/00; B01J23/38; B01J23/54; B01J23/56; B01J23/63; B01J23/64; B01J23/656; B01J23/6567; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12; Y10; Y10S; Y10S502/00; Y10S502/525

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 56 words
A catalyst comprising a support of inert material coated with a composite phase comprising lanthanum oxide, a mixed oxide of the perovskite type consisting of ruthenium and lanthanum, and either platinum and rhodium or palladium and rhodium, said rhodium and either platinum or palladium being deposited on said mixed oxide either separately or in mixed form.
Claim 2
Dependent Claim 56 words
A catalyst comprising a support of inert material coated with a composite phase comprising lanthanum oxide, a mixed oxide of the perovskite type consisting of ruthenium and lanthanum, and either platinum and rhodium or palladium and rhodium, said rhodium and either platinum or palladium being deposited on said mixed oxide either separately or in mixed form.
Claim 3
Dependent Claim 14 words
A catalyst according to claim 1 wherein said composite phase includes palladium and rhodium.
Claim 4
Dependent Claim 39 words
A catalyst according to claim 2 and having a weight content with respect to the total weight of the catalyst of 1 to 3% lanthanum oxide, 0.05 to 0.2% ruthenium, 0.02 to 0.1% rhodium and 0.05 to 0.2% palladium.
Claim 5
Dependent Claim 15 words
A catalyst according to claim 1, wherein the catalytic phase additionally contains iridium and/or rhenium.
Claim 6
Dependent Claim 30 words
A catalyst according to claim 4 and having a weight content with respect to the total weight of the catalyst of 0.005 to 0.05% iridium and/or 0.005 to 0.05% rhenium.
Claim 7
Dependent Claim 13 words
A catalyst according to claim 1, wherein the support is in particulate form.
Claim 8
Dependent Claim 13 words
A catalyst according to claim 1, wherein the support is in monolithic form.
Claim 9
Dependent Claim 13 words
A catalyst according to claim 6, wherein the inert material is of ceramic.
Claim 10
Dependent Claim 11 words
A catalyst according to claim 8, wherein the ceramic is alumina.
Claim 11
Dependent Claim 16 words
A catalyst according to claim 7, wherein the inert material is a ceramic coated with alumina.
Claim 12
Dependent Claim 15 words
A catalyst according to claim 10, wherein the monolithic support is cordierite coated with alumina.
Claim 13
Dependent Claim 26 words
A catalyst according to claim 10, wherein said catalyst contains 2 to 15% by weight of alumina with respect to the total weight of the catalyst.
Claim 14
Dependent Claim 19 words
A catalyst according to claim 7, wherein the inert material is a metal alloy coated with a refractory oxide.
Claim 15
Independent Claim 146 words
A method of preparation of a catalyst, wherein said method consists in depositing a layer of lanthanum oxide on a support of inert material, depositing ruthenium on the coated support by impregnating said support with an aqueous solution containing a soluble salt of ruthenium and then reducing said impregnated salt with a reducing gas for a period of a few hours at a temperature of about 400° to about 700° C., subjecting the impregnated support to a heat treatment carried out in air at a temperature within the range of 600° to 1100° C. over a period ranging from two hours to one half-hour in order to form a mixed oxide of ruthenium and lanthanum and finally in depositing either palladium and rhodium or platinum and rhodium on the heat-treated support, said rhodium and either platinum or palladium being deposited either separately or in mixed form.
Claim 16
Independent Claim 146 words
A method of preparation of a catalyst, wherein said method consists in depositing a layer of lanthanum oxide on a support of inert material, depositing ruthenium on the coated support by impregnating said support with an aqueous solution containing a soluble salt of ruthenium and then reducing said impregnated salt with a reducing gas for a period of a few hours at a temperature of about 400° to about 700° C., subjecting the impregnated support to a heat treatment carried out in air at a temperature within the range of 600° to 1100° C. over a period ranging from two hours to one half-hour in order to form a mixed oxide of ruthenium and lanthanum and finally in depositing either palladium and rhodium or platinum and rhodium on the heat-treated support, said rhodium and either platinum or palladium being deposited either separately or in mixed form.
Claim 17
Dependent Claim 89 words
A method according to claim 14, wherein said method consists in depositing said layer of lanthanum oxide by impregnating said support with an aqueous solution of lanthanum nitrate and by drying then calcining said impregnated support in air in two steps, the first step being carried out over a period of a few hours at a temperature within the range of 350 to 600° C. and the second step being carried out at a temperature within the range of 600 to 1100° C. in order to stabilize said oxide.
Claim 18
Dependent Claim 111 words
A method according to claim 14, wherein said method consists first in depositing the platinum or the palladium and then the rhodium by impregnating said support with an aqueous solution containing a soluble salt of platinum or palladium and then reducing said impregnated platinum or palladium salt for a period of a few hours by a reducing gas at a temperature of about 400 to about 700° C. then by again impregnating said support with an aqueous solution containing a soluble salt of rhodium and reducing said impregnated rhodium salt for a period of a few hours by a reducing gas at a temperature of about 400 to about 700° C.
Claim 19
Dependent Claim 81 words
A method according to claim 14, wherein said method consists in simultaneously depositing the rhodium and either the platinum or the palladium by impregnating said support with an aqueous solution containing a soluble salt of platinum or of palladium and a soluble salt of rhodium and by subjecting said salts which have been impregnated on said support to a reduction by a reducing gas for a period of a few hours at a temperature of about 400 to about 700° C.
Claim 20
Dependent Claim 88 words
A method according to claim 16, wherein iridium and/or rhenium are additionally deposited on said support either separately or at the same time as rhodium by impregnation from at least one aqueous solution containing at least one soluble salt selected from the group comprising the soluble salts of rhodium, iridium and rhenium followed by reduction of said salt or salts which have been impregnated on said support by a reducing gas for a period of a few hours at a temperature of about 400 to about 700° C.
Claim 21
Dependent Claim 12 words
A method according to claim 14, wherein the reducing gas is hydrogen.
Claim 22
Dependent Claim 27 words
A method according to claim 14, wherein the temperature of reduction of said metallic salt or salts which are impregnated on said support is about 500° C.
Claim 23
Dependent Claim 14 words
A catalyst according to claim 1 wherein said composite phase includes platinum and rhodium.
Claim 24
Dependent Claim 13 words
A catalyst according to claim 7 wherein the inert material is of ceramic.
Claim 25
Dependent Claim 11 words
A catalyst according to claim 22, wherein the ceramic is alumina.
Claim 26
Dependent Claim 26 words
A catalyst according to claim 12, wherein said catalyst contains 2 to 15% by weight of alumina with respect to the total weight of the catalyst.
Claim 27
Dependent Claim 88 words
A method according to claim 17, wherein iridium and/or rhenium are additionally deposited on said support either separately or at the same time as rhodium by impregnation from at least one aqueous solution containing at least one soluble salt selected from the group comprising the soluble salts of rhodium, iridium and rhenium followed by reduction of said salt or salts which have been impregnated on said support by a reducing gas for a period of a few hours at a temperature of about 400 to about 700° C.
Claim 28
Dependent Claim 39 words
A catalyst according to claim 21 and having a weight content with respect to the total weight of the catalyst of 1 to 3% lanthanum oxide, 0.05 to 0.2% ruthenium, 0.05 to 0.2% platinum and 0.02 to 0.1% rhodium.

References Cited (Backward Citations)

US3905918A Cited
US3972837A Cited
US4001143A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1982-02-19 1982-08-21 1983-02-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1986-02-19 1986-08-21 1987-02-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1990-02-19 1990-08-21 1991-02-20 $7700.00 Window Closed / Lapsed

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